弯管模具使用说明书学习教案.pptx

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1、会计学1弯管弯管(wn un)模具使用说明书模具使用说明书第一页，共26页。1.1.注塑机要求注塑机要求Injection Machine SpecInjection Machine Spec 1).1).注塑机机型注塑机机型Type of Injection MachineType of Injection Machine 260T 260T 2).2).法兰直径法兰直径 Locating Ring Dia Locating Ring Dia 160 160 3).3).唧嘴唧嘴Sprue SR Sprue SR 唧嘴孔唧嘴孔spruesprue SR15 SR15 8 8 4).4).注塑

2、机喷嘴伸入量注塑机喷嘴伸入量Nozzle Movement DistanceNozzle Movement Distance 20mm 20mm 5).K.O 5).K.O杆直径杆直径 Ejector Hole Dia Ejector Hole Dia 36 36 6).6).顶出行程顶出行程 Ejector stroke Ejector stroke 40mm 40mm2.2.模具的结构特点模具的结构特点(tdin)Mold Structure(tdin)Mold Structure 1).1).流道类型流道类型 Runner Method Runner Method 冷流道冷流道Cold

3、Cold 热流道热流道HotHot 2).2).热流道品牌热流道品牌Hot trademarkHot trademark DME YUDO Mold Master HASCO DME YUDO Mold Master HASCO 其它其它otherother：Synventive Synventive 2二模具二模具(mj)使用说明使用说明THE OPERATION OF MOLD第2页/共26页第二页，共26页。33).水口(shu ku)类型Gate Method 大水口(shu ku)直接进胶Direct 潜水Submarine gate 产品表面点进胶Pin point 侧水Edge

4、gate 针阀式针Valve Gate 细水转侧Pin point transfer side gate4).模具类型 Type of mold base 二板模 2 plate（倒 装 Reverse）三板模 3 plate 5).模胚/钢材Mold Base/Material A 板 A plate：_P20_ B板 B plate：_P20_二模具使用二模具使用(shyng)说明说明THE OPERATION OF MOLD6).模胚品牌(pn pi)Mold Base trademark LKM HASCO DME 其他other_荣伸_7).钢材/硬度Material/Hardnes

5、s 前模仁Cavity:1.2343 50-54_HRC 后模仁Core:1.2343 48-52_HRC 镶件Insert:1.2767 52-54_HRC 行位Slide :1.2767 48-52_HRC第3页/共26页第三页，共26页。48).产品(chnpn)扣位处理Under-cut Treatment 斜边Angle pin 行位Air/oil 前模弹块FloatinCAV.斜顶Lifte 9).顶出 Ejector 圆顶针Ejector pin 扁顶针Blade ejector 司简 Sleeve ejector 斜顶Lifter 直顶 Straight Lifter 推方 S

6、tripper bar 推板 Stripper plate 推圈 Stripper ring 推板 Stripper plate 气顶 Air valve 机械手Automatic Eject二模具二模具(mj)使用说明使用说明THE OPERATION OF MOLD10).取件Products Ejection 自动落下Gravity Drop 手取 Manual 机械手Automatic Eject11).取水口方法Runner Ejection 自动落下Gravity Drop 手取 Manual 12).运水Cooling 水Water 温水Hot Water 油 Hot oil 1

7、3).喉牙Thread standard 公制(gngzh)M_ _ 美制NPT_14).顶针板复位方式Return Method 弹簧 Spring 先复位Early Ejector 油压Hydraulic 强制 Compel第4页/共26页第四页，共26页。53 3、开模动作注意、开模动作注意Mold opening noticeMold opening notice：1).1).前模（前模（2 2）组带油缸的行位动作没有先后要求）组带油缸的行位动作没有先后要求(yoqi)(yoqi)，接在同一个集油块中，是同时运动的。，接在同一个集油块中，是同时运动的。(2)Cavity slides

8、The two group did not have the required action,connected with an oil block (2)Cavity slides The two group did not have the required action,connected with an oil block，its can at the same the time movementits can at the same the time movement。2 2）.前模行位（油缸，气缸）需抽开到位后，才能开模；前模行位（油缸，气缸）需抽开到位后，才能开模；The cav

9、ity slide opened prior The cavity slide opened prior toto the mold open the mold open；4 4、顶出动作注意、顶出动作注意Ejection notice:Ejection notice:1).1).后模（后模（2 2）组行位，两组带油缸的行位动作没有先后要求）组行位，两组带油缸的行位动作没有先后要求(yoqi)(yoqi)，接在同一个集油块中，是同时运动的。，接在同一个集油块中，是同时运动的。(2)Cavity slides The two group did not have the required act

10、ion,connected with an oil block (2)Cavity slides The two group did not have the required action,connected with an oil block，its can at the same the time movementits can at the same the time movement。can at the same time movement can at the same time movement。2).2).后模滑块（油缸，气缸）需抽开到位后，才能开始顶出；后模滑块（油缸，气缸

11、）需抽开到位后，才能开始顶出；Core slide opened prior Core slide opened prior toto the ejection the ejection 二模具使用二模具使用(shyng)说明说明THE OPERATION OF MOLD第5页/共26页第五页，共26页。65 5、合模动作注意、合模动作注意mold closed notice:mold closed notice:1).1).合模前，顶针板必须合模前，顶针板必须(bx)(bx)完全复位；完全复位；Before mold closed,ejection plate must be returne

12、d completely Before mold closed,ejection plate must be returned completely 2).2).顶针板完全复位后，后模滑块才能开始复位；顶针板完全复位后，后模滑块才能开始复位；Ejection plate return completely prior Ejection plate return completely prior toto the core slides the core slides 3).3).后模滑块复位动作要在合模前完成，后模滑块（油缸，汽缸）复位到位后，才能开始合模；后模滑块复位动作要在合模前完成，后模

13、滑块（油缸，汽缸）复位到位后，才能开始合模；Core slides action:before mold closed Core slides action:before mold closed，Core slides return completely prior Core slides return completely prior toto the mold closed action the mold closed action 4).4).；但是要注意：前模滑块（油缸，汽缸）复位动作要在合模后进行复位。；但是要注意：前模滑块（油缸，汽缸）复位动作要在合模后进行复位。Be carefu

14、l Be careful：Cavity slides action:after mold closedCavity slides action:after mold closed。二模具使用二模具使用(shyng)说明说明THE OPERATION OF MOLD第6页/共26页第六页，共26页。76 6、使用模具注意事项使用模具注意事项operation noticeoperation notice：1).1).检查注塑机的各项技术参数设定是否正常；检查注塑机的各项技术参数设定是否正常；Check that molding parameter were set properly.Check

15、that molding parameter were set properly.2).2).装模前将注塑台（炮嘴）后退；装模前将注塑台（炮嘴）后退；Retract the injection unit before mold mounting.Retract the injection unit before mold mounting.3).3).调整注塑机动定模板间间距，使其大于模厚；调整注塑机动定模板间间距，使其大于模厚；Adjust the distance between the platens:It must be larger than the mold thickness A

16、djust the distance between the platens:It must be larger than the mold thickness 4).4).按模具上向上方向吊起模具放入动定模板之间，使模具的定位圈先导入注塑机定模板上的按模具上向上方向吊起模具放入动定模板之间，使模具的定位圈先导入注塑机定模板上的 定位孔中，再闭合机板，使模具紧帖于两机板之间。定位孔中，再闭合机板，使模具紧帖于两机板之间。Lift the mold with arrow sign“”upward and set it between the platens.Lift the mold with

17、arrow sign“”upward and set it between the platens.Insert the locating ring into center hole of the fixed platen.Insert the locating ring into center hole of the fixed platen.5).5).模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。Before clamping the mold onto both platens,ensure that t

18、he mold is Before clamping the mold onto both platens,ensure that the mold is not tilted side way.not tilted side way.6).6).锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐(zhjin)(zhjin)升高锁模力并使连杆升高锁模力并使连杆 能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。Always check that P/L straps are

19、removed before opening the mold.Check the Always check that P/L straps are removed before opening the mold.Check the clamping pressure by opening and closing the mold,increase the platen daylight clamping pressure by opening and closing the mold,increase the platen daylight slowly till the link rods

20、 fully extend.Never increase clamping pressure while slowly till the link rods fully extend.Never increase clamping pressure while mold is closed;else molding machine will be severely damaged.mold is closed;else molding machine will be severely damaged.三模具维护三模具维护(wih)保养保养operation and maintenance第7页

21、/共26页第七页，共26页。87、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。Grease and lubricate all sliding surfaces8、进行模具结构件的检查；Check the mold structure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵活，动作时有无振动 及卡死；Check for abnormal noise during movement,ensure sliding action are smooth.There should be no vibration and jamming.检查导柱、导套、顶针、滑块等有无严

22、重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断(sh dun)现象；Check for damages,cracks,deformations etc.in polished areas,thin or delicate parts.Check and report any scratches on the surfaces of cavities and cores,any new defects,any broken ejector pins and delicate parts.9、模具清擦干净，型腔表面喷涂防

23、锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指定位置；Clean up the mold,rustproof the cavity and core surfaces before closing the mold.Tighten the P/L straps and dismount the mold.Store as instructed.10、模具每生产 10000 模以后要下机进行保养和检查,Mould have to be set off from machine for detail maintenance and check over after Every 10000 sho

24、ts of production.三模具三模具(mj)维护保养维护保养operation and maintenance第8页/共26页第八页，共26页。9三模具三模具(mj)维护保养维护保养operation and maintenanceMold maintenance Caption这组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周后要及时(jsh)检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。第9页/共26页第九页，共26页。10三模具三模具(mj)维护保养维护保养operation and maintenanceMold maintenance Ca

25、ption这组行位通过油缸拉动走弧形抽芯，模具连续生产一周后要及时检查组件(z jin)之间的润滑油是否足够，防止组件(z jin)之间插烧，导致行位损坏。同时检查连接行位镶件的两个滑动连接件是否有磨损或者失效，防止行位开模过程中突然卡死。第10页/共26页第十页，共26页。11三模具维护三模具维护(wih)保养保养operation and maintenanceMold maintenance Caption这两组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周(y zhu)后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。第11页/共26页第十一页，共

26、26页。12三模具三模具(mj)维护保养维护保养operation and maintenanceMold maintenance Caption模具每生产一周(y zhu)以后要下机进行保养和检查。检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象，对模具的相对滑动部分添加润滑油。第12页/共26页第十二页，共26页。13MOLD TRIAL RECORDMold No：LM12113 Injection machine：260TON Date：2013-8-5 四注塑工艺四注塑工

27、艺(gngy)参考卡参考卡MOLDING TECHNIC SHEET第13页/共26页第十三页，共26页。141)1)附件不安装于模具上，但要连同模具交付客户的部件附件不安装于模具上，但要连同模具交付客户的部件(bjin)(bjin)、工具。、工具。Accessories are parts that were not installed on the mold,but were shipped together for Accessories are parts that were not installed on the mold,but were shipped together for

28、 future use.Examples:electrodes,interchangeable inserts or cores,fixtures,tools,future use.Examples:electrodes,interchangeable inserts or cores,fixtures,tools,equipment such as temperature controllers,etc.equipment such as temperature controllers,etc.2)2)备用件是已安装在模具上，多出的数量交给客户备用件是已安装在模具上，多出的数量交给客户,以备

29、维修使用。以备维修使用。Spare parts:Parts were already installed on the mold,but extra quantities were included for Spare parts:Parts were already installed on the mold,but extra quantities were included for emergency maintenance use.emergency maintenance use.五五 附件附件(fjin)/备用清单备用清单Accessories and spare parts li

30、st第14页/共26页第十四页，共26页。一、模具结构检验：Visual inspection:1、具外形尺寸，定位圈直径，唧咀孔及球面半径，顶出孔位置和大小符合要求；Size of mold suitable to the injection machine.2、顶针，螺丝，水咀，胶圈规格正确；Ejector pin、screw、plug、o-ring、etc、all of standard parts are proper.3、滑块已装有限位保护；Slides strode protected by Safe-block.4、顶出距离有限位块限制；Ejector stroke protec

31、ted by Safe-block.5、电线插座已按要求安装，各接线(ji xin)端子已按要求连接；Electrical components,sockets and plugs,wiring etc.are intact and in working condition.wirings clearly marked and properly connected.二模具动作检验：1、模具开闭正常；Mold open/close smoothly and normal.2、滑块运动顺滑，无异常声响；Slides ran smoothly and normal.3、斜顶顶出顺滑，复位平稳;Can

32、 ran smoothly and normal.15六模具六模具(mj)检验单检验单FINAL INSPECTION REPORT第15页/共26页第十五页，共26页。4、油缸控制平稳，无冲击，无泄漏；Hydraulic cylinders ran smoothly and normal.5、产品顶出正常;Ejector plates ran smoothly and normal.6、冷却运水流动畅通，无泄漏；Water flow with neither blockage nor leakage.7、连续注塑生产_60_ 件/_1_小时，注塑时模具正常，生产出样板合格。Continuou

33、s molding for_60_shots _1_howrs,mold ran normally and parts passed inspection.三、装箱检验：Packing inspection:模具表面平整，无凹坑，锈迹等不良缺陷；已按要求进行表面喷漆；External surfaces cleaned up,rust removed,markings repainted 锁模片已收紧；Mold P/L strap(s)installed and tightened.各板号字码，运水标记，吊环孔字码清晰可见；Markings for waterline、identificatio

34、n、eyebolt etc.Stamped.已涂防锈保护油，并外用薄膜包好；Inunctions protect against rustiness.依包装(bozhung)要求装箱,备件、附件数量点齐及装妥 Packed according to packaging standard and specification.16六模具六模具(mj)检验单检验单FINAL INSPECTION REPORT第16页/共26页第十六页，共26页。17Mold parts Description七附件七附件(fjin)ACCESSORIES1.非标模胚CI4555-A140-B160C1302.零配件

35、采用HASCO标准。3.主要(zhyo)成型部分钢料有材质证明，质量有保证。4.行位快关，顶针电子保护开关等电子元件要适当检查，反正生产过程中失效了还没有发现。5.前后模主要(zhyo)部件要做脱磁处理。防锈处理。第17页/共26页第十七页，共26页。18MOLD STRUOTWRE七附件七附件(fjin)ACCESSORIES前模有两组带油缸的行位，两个(lin)行位可以同时动作，不分先后。但是开模时，行位先抽开再开模。合模时，要在合模后行位才能复位。第18页/共26页第十八页，共26页。19MOLD STRUOTWRE七附件七附件(fjin)ACCESSORIES后模有5组行位，其中3组是

36、常规的带斜顶柱行位，与开合模动作同时进行的。特别注意(zh y)的是另外2组带油缸的行位，两组行位可以同时动作，不分先后。开模时，它们先抽开再顶出，合模时，顶针先复位，行位再后复位。第19页/共26页第十九页，共26页。20COOLING DIAGRAM OF CAVITY SIDE七附件七附件(fjin)ACCESSORIESIN1OUT1IN2OUT2第20页/共26页第二十页，共26页。21COOLING DIAGRAM OF CORE SIDE七附件七附件(fjin)ACCESSORIESIN3OUT3第21页/共26页第二十一页，共26页。22COOLING DIAGRAM OF S

37、lider SIDE七附件七附件(fjin)ACCESSORIESIN4OUT4第22页/共26页第二十二页，共26页。23COOLING DIAGRAM OF Slider SIDE七附件七附件(fjin)ACCESSORIESIN5OUT5第23页/共26页第二十三页，共26页。我司为贵公司制作的模具交付贵司，经使用后是否满意，或者对此套模具有些(yuxi)什么意见或建议，请赐告。It will be much appreciated if you can spare a few minutes to comment and feedback on the tool.1、模具动作方面Mold action2、模具的操作方面Mold operation3、其他方面Other areaBy:Date：Y M D24八用户八用户(yngh)意见反馈书意见反馈书clients comment and suggestion第24页/共26页第二十四页，共26页。ThanksThanks!第25页/共26页第二十五页，共26页。26感谢您的观看感谢您的观看(gunkn)！第26页/共26页第二十六页，共26页。