(手持产品)塑胶件外观检验标准(PDF 16).pdf

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1、 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 1 of 17 Corporate Quality Assurance Department 1.0 Contents 目录目录 1.0 Content 目录目录 1 2.0 Purpose 目的目的 2 3.0 Scope 范围范围 2 4.0 Description 描述描述 2 4.1 Tools and

2、Equipment 工具和设备工具和设备 2 4.2 Instruction Detail 检验方法说明检验方法说明 2 4.3 Surface Classification 表面分类表面分类 4 4.4 Inspection Detail(Raw Plastic)检验说明检验说明(未加工的塑胶件未加工的塑胶件)5 4.4.1 General Appearance 总体外观 5 4.4.2 Criteria for Blister 疱块的判定标准 5 4.4.3 Criteria for Bubble 气泡的判定标准 5 4.4.4 Criteria for Colour 颜色的判定标准 5

3、4.4.5 Criteria for Crack/Crack line 裂缝/纹的判定标准 5 4.4.6 Criteria for Deform 变形的判定标准 5 4.4.7 Criteria for Dots 杂点的判定标准 5 4.4.8 Criteria for Flashes 毛边的判定标准 7 4.4.9 Criteria for Flow Mark 流痕的判定标准 7 4.4.10 Criteria for Gating Mark 进浇痕迹的判定标准 8 4.4.11 Criteria for Gating Material 浇口残料的判定标准 8 4.4.12 Criteri

4、a for Glossy Material 材料发光的判定标准 8 4.4.13 Criteria for Insert Line 拼接线的判定标准 8 4.4.14 Criteria for Scratches 刮(划)伤的判定标准 8 4.4.15 Criteria for Short Moulding 注模不足的判定标准 9 4.4.16 Criteria for Silver Streak 银纹的判定标准 9 4.4.17 Criteria for Sink Mark 缩水痕的判定标准 9 4.4.18 Criteria for Stress/Pin Mark 压力/顶针痕的判定标准

5、10 4.4.19 Criteria for Warpage 翘曲的判定标准 10 4.4.20 Criteria for Weld Line 熔接线的判定标准 10 4.4.21 Criteria for Clear Transparent Parts 透明件的判定标准 10 4.4.22 Criteria for Dented Mark 凹痕的判定标准 11 4.5 Inspection Detail for Plastic with Secondary Process (eg:spray painting,sputtering,printing,ultrasonic welding,he

6、at staking,Plating and EMI shielding)二次加工二次加工(表面处理表面处理)的塑胶件检验说明的塑胶件检验说明(如如:喷漆、喷镀、印刷、超声焊、热能焊、电镀和电磁屏蔽喷漆、喷镀、印刷、超声焊、热能焊、电镀和电磁屏蔽)12 4.5.1 Criteria for Spray Painting/Sputtering/Plating 喷漆/喷镀/电镀的判定标准 12 4.5.2 Criteria for Printing 印刷的判定标准 13 4.5.3 Criteria for Dust Particles 灰尘杂质的判定标准 13 4.5.4 Criteria fo

7、r Ultrasonic Welding 超声焊的判定标准 13 4.5.5 Criteria for Heat Staking 热能焊的判定标准 14 4.6 Inspection Detail for General Assemblies 总体装配的检验说明总体装配的检验说明 15 4.6.1 Criteria for Mismatch 装配不良（断差）的判定标准 15 4.6.2 Criteria for Parting Gap 装配间隙的判定标准 15 proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Accep

8、tability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 2 of 17 Corporate Quality Assurance Department 5.0 Reference 参考文件 16 6.0 Remarks 备注 16 7.0 Revision History 版本记录 17 8.0 Approval 批准 17 2.0 Purpose 目的目的 2.1 This document establishes a general guideline on cosmetic acc

9、eptability for All Hand Held Products and material related to plastic,specified to the needs of XXXX Technology.It represents the visual interpretation of the set requirements,and provides consistency and uniformity on the acceptance and rejection quality standard.本标准由XXXX所制定，用于检验所有与塑胶有关的全部 手持产品和材料的

10、外观方面的指导性文件。本文详细阐述了检验条件、接受和判退的品质标准。3.0 Scope 范围范围 3.1 This document applies to all inspection purpose and site for all product and material relating to plastic.本标准适用于所有与塑胶有关的产品和材料的外观检验。4.0 Description 描述描述 4.1 Tools and Equipment 工具和设备工具和设备 4.1.1 Ruler 直尺 4.1.2 Master criteria film piece(Photocopy is

11、 disallow)标准胶片（不得使用影印片）4.1.3 Callipers 卡尺 4.1.4 Scotch Tape(3M 600 or equivalent)透明胶带（3M600 规格或同等替代品）4.1.5 IPA Solution(2-Propanol Isopropyl alcohol=99.9%)IPA 溶液（99.9%的酒精）4.1.6 Pull/Push gauge 推拉力计 4.2 Instruction Details 检验方法说明检验方法说明 4.2.1 Lighting requirement 照明设备照明设备 White Florescent Lamp.白色荧光灯 4

12、.2.2 Viewing Direction 视觉方向视觉方向 The inspector will hold the part perpendicular to the eye(see fig 4.2.1A).检验员视线与所持部件垂直(见图4.2.1A)Lowers the part to about 45 and tilt the object perpendicular to the eye.(see fig 4.2.1B)降低部件呈45角,然后使视线与部件垂直。（见图4.2.1B）Place the part on the table,view it at about an angle

13、 of 30(see fig 4.2.2B)将部件放于桌面,视线与桌面大约呈30角检验.(见图4.2.2B)All the above viewing distance is base on an arms length or about 300 mm away from inspector eyes.上述各条要求检验员眼睛与部件在 300mm 的距离检验.Duration of viewing is approximately 10 second.检验某部位所在面的视觉持续时间大约 10 秒.Identify any reject with an arrow sticker pointing

14、 on the defect.确定任何的判退用一带箭头的标签指示出缺陷位置.proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 3 of 17 Corporate Quality Assurance Department 光源 部件 视角 4.3 Surface Classification(see figure 4.3)表面分类表面分类(见图见图

15、4.3)View Object 300mmLight Source30 45 300 mm Light SourceFigure 4.2.1A Figure 4.2.1B proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 4 of 17 Corporate Quality Assurance Department Surface A Surface

16、s that is constantly in view to the user/inspector.Eg.Front Surface.用户和检验员经常会看得见的表面。如:正面 Surface B Surfaces that is occasionally in view to the user/inspector.Eg.Top,Side and Back surfaces 用户和检验员可能会看见的表面。如：顶部、侧面和后面 Surface C Surfaces that is seldom in view to the user/inspector.Eg.Core side of the B

17、attery cover,where user only see when inserting or replacing battery.用户和检验员很少看见的表面。如：电池盖的内侧面，当用户只有在更换电池或插入电池盖时才能看到 Surface D Surfaces that user will have no access to view at.用户无权看到的表面。4.4 Inspection Details for Plastic(Raw Parts)塑胶件的检验说明（未加工的塑胶件）塑胶件的检验说明（未加工的塑胶件）Surface B Surface B Surface B Surfac

18、e B Surface B Surface A Surface C Surface C Figure 4.3Surface D proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 5 of 17 Corporate Quality Assurance Department 4.4.1 General Appearance总体外观总体外观 Parts

19、shall be free of foreign particles,stain,dirt and other contaminants.部件应避免灰尘杂质、脏污及其他污染 Foreign particles are acceptable if it can be blown off with air or wipe off.表面杂物如果能被吹掉或擦拭干净，则可接受。4.4.2 Criteria for Blister 疱块的判定标准疱块的判定标准 Blisters are not acceptable for all surfaces.所有表面的疱块不可接受。4.4.3 Criteria f

20、or Bubble(for transparent plastic part)气泡的判定标准（适用于透明塑胶件）气泡的判定标准（适用于透明塑胶件）Bubbles are not acceptable if it can be seen from inspectors eyes after assembly.部件上的气泡装配后如果能看见，则不可接受。Bubbles are acceptable as long as it is not visible from external view with operated light source after assembly.只要装配后从外面看不见的

21、气泡是可以接受的。4.4.4 Criteria for Color difference 色差的判定标准色差的判定标准 Color different from color chip is not acceptable for all surfaces.颜色与色卡样板不符，不论任何表面均不可接受。Color tone different between two or more assembled part is not acceptable.组装件之间的颜色不同也不可接受。Color different is acceptable as long as it falls within the

22、color limit/color chip that is approved by CTL.Else it must be prior written approval from Creative Technology 只有在经CTL批准的限度色/色板范围内的色差是可接受的,其他情况必须有CTL的签样方可。4.4.5 Criteria for Crack and Crack line裂缝和裂纹裂缝和裂纹 Cracks and Crack lines are not acceptable for all surfaces.所有表面的裂缝和裂纹均不可接受。4.4.6 Criteria for D

23、eform 变形的判定标准变形的判定标准 Deform is not acceptable for all surfaces.所有表面的变形均不可接受 Case by case basis,deform are acceptable if it does not affect function fitting and must be prior approval from Creative Technology.不影响装配功能并经 CTL 承认的变形是可接受的。4.4.7 Criteria for Dots on Raw parts,Spray Painted,Sputtering,Plati

24、ng.未加工塑胶件和喷漆、喷镀、电镀塑胶件表面上的杂点判定标准未加工塑胶件和喷漆、喷镀、电镀塑胶件表面上的杂点判定标准 Dots are categorising in two areas.杂点分为两类 1.Contrasting dots:Dots that are bright and striking.亮光杂点：杂点明亮且明显。2.Non-contrasting dots:Dots that are dull&blur.This also include dots that are of the same colour as to the base colour.暗光杂点：杂点发暗无光，

25、也包括与部件本身颜色相近的杂点。Both contrasting and non-contrasting dots that are near to a character/number/symbol printing which is likely to result in confusion with another character/number/symbol is not acceptable.proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic

26、(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 6 of 17 Corporate Quality Assurance Department 以上两种杂点如果会引起塑胶上面字体、印刷、符号等产生混淆，则不可接受。Both contrasting and non-contrasting dots are acceptable in Surface D.D 面的亮光杂点和暗光杂点是可接受的。Acceptability dots are as follows:可接受的杂点判定标准如下 Table 4.4.7A Surface A B C A

27、rea(mm)Contrasting Dot Non contrasting Dot Contrasting Dot Non contrasting Dot Contrasting Dot Non contrasting Dot 0-1600(0 40)2 0.2 mm 2 dots 10mm apart 0.3 mm 1 dot 0.2 mm 2 dots 5mm apart 0.3mm 2 dot 10mm apart 0.2 mm 2 dots 5mm apart 0.3mm 2 dots 5mm apart 0.2 mm 3 dots 10mm apart 0.3mm 3 dots 1

28、0mm apart 0.3 mm 4 dots 10mm apart 0.4 mm 1 dot 0.3mm 5dots 5mm apart 0.4 mm 2 dot5mm apart 1601-5625(40.1 75)2 (Raw Part)未修饰件未修饰件 0.2 mm 3 dots 10mm apart 间 距 0.3mm 2 dot10mm apart (Spray Painted)喷漆件喷漆件 0.2 mm 3 dots 10mm apart 0.3mm 1 dot(Raw Part)0.2 mm 3 dots 5mm apart 0.3mm 2 dots5mm apart (Spr

29、ay Painted)0.2 mm 3 dots 5mm apart 0.3mm 2dots5 mm apart (Raw Part)0.2 mm 3 dots 5mm apart 0.3mm 2 dots5mm apart(Spray Painted)0.2mm 4 dots10mm apart 0.3mm 3 dots10 mm apart (Raw Part)0.2 mm 4 dots 5mm apart 0.3mm 3 dot 5mm apart (Spray Painted)0.2mm 4 dots5mm apart 0.3mm 4 dots 5mm apart(Raw Part)0

30、.3 mm 5 dots 5mm apart 0.4mm 2 dots 10mm apart (Spray Painted)0.3mm 6 dots 5mm apart 0.4mm 3 dots 5mm apart(Raw Part)0.3 mm 6 dots 10mm apart 0.4mm 2 dot 5mm apart (Spray Painted)0.3mm 7 dots 5mm apart 0.4mm 4 dots 5mm apart 5626 22500(75.1 150)2 (Raw Part)0.2 mm 4 dots 10mm apart 0.3mm 2 dots 5mm a

31、part (Spray Painted)0.2 mm 5 dots 10mm apart 0.3mm 3 dot5mm apart (Raw Part)0.2 mm 4 dots 5mm apart 0.3mm 3 dot 5mm apart (Spray Painted)0.2 mm 5dots 5mm apart 0.3mm 4 dot 5mm apart(Raw Part)0.2 mm 5 dots 10mm apart 0.3mm 3 dot 10mm apart (Spray Painted)0.2 mm 6dots 10mm apart 0.3mm 5 dot 5mm apart

32、Raw Part)0.2 mm 5 dots 5mm apart 0.3mm 4 dot 10mm apart (Spray Painted)0.2 mm 6 dots 5mm apart 0.3mm 6 dots 10mm apart Raw Part)0.3 mm 6 dots 10mm apart 0.4mm 3 dot 10mm apart (Spray Painted)0.3 mm 7 dots 10mm apart 0.4mm 4 dot 10mm apart Raw Part)0.3 mm 7 dots 10mm apart 0.4mm 4 dot 10mm apart (Spr

33、ay Painted)0.3 mm 8 dots 10mm apart 0.4mm 5 dot 10mm apart proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 7 of 17 Corporate Quality Assurance Department 2250190000(150.1 300)2 (Raw Part)0.2 mm 5 do

34、ts 10mm apart 0.3mm 4 dots 10mm apart(Spray Painted)0.2 mm 6 dots 10mm apart 0.3mm 5 dot 10mm apart (Raw Part)0.2 mm 5 dots 5mm apart 0.3mm 5 dot 5mm apart (Spray Painted)0.2 mm 6 dots 5mm apart 0.3mm 5 dot 5mm apart (Raw Part)0.2 mm 6 dots 10mm apart 0.3mm 6 dot 10mm apart (Spray Painted)0.2 mm 7 d

35、ots 10mm apart 0.3mm 6 dot 10mm apart (Raw Part)0.2 mm 6 dots 5mm apart 0.3mm 6 dot 5mm apart (Spray Painted)0.2 mm 7 dots 5mm apart 0.3mm 6 dot 5mm apart(Raw Part)0.3 mm 8 dots 10mm apart 0.4mm 5 dot 10mm apart (Spray Painted)0.3 mm 9 dots 10mm apart 0.4mm 6 dot 10mm apart(Raw Part)0.3 mm 8 dots 10

36、mm apart 0.4mm 6 dot 10mm apart (Spray Painted)0.3 mm 11 dots 10mm apart 0.4mm 7 dot 10mm apart 4.4.8 Criteria for Flashes 毛边的判定标准毛边的判定标准 Table 4.4.8A Surface area Criteria Surface A Not acceptable.Surface B Not acceptable.Surface C Not acceptable if more than 0.3 mm.超过 0.3mm 的毛边不可接受 Surface D Accep

37、table as long as it does not affect the functionality of the plastic part.毛边只要不影响装配功能,可接受 Flashes are acceptable 毛边可接受 Base on approval sample 依据批准样品?With prior approval from Creative Technology CTL 事先批准 4.4.9 Criteria for Flow mark 流痕的判定标准流痕的判定标准 Flow marks are not acceptable for Surface A,B and C

38、without prior written approval from Creative Technology Ltd.如果没有 CTL 事先签样承认,A、B、C 三面的流痕都不可接受。Flow marks are acceptable for Surface D.D 面的流痕可接受。4.4.10 Criteria for Gating mark 进浇痕迹的判定标准进浇痕迹的判定标准 Gating marks are acceptable for Surface A,B and C as long as it is not visible under an arms length or 300

39、 mm.对于 A、B、C 三面，在 300mm 距离处，进浇痕迹不可见，则可接受 Base on approved/limit samples 依据批准/限度样品 Gating marks are acceptable for Surface D.D 面的进浇痕迹可接受 4.4.11 Criteria for excessive Gating material 浇口残料的判定标准浇口残料的判定标准 Excessive gating material is acceptable:浇口残料可接受的情形如下:?as long as it is does not protrude above the

40、surface.只要不超出塑件相应外表面?not affecting function fitting 不影响装配功能 proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 8 of 17 Corporate Quality Assurance Department 4.4.12 Criteria for Glossy surface 表面发光的判定标

41、准表面发光的判定标准 Glossy surface is not acceptable for Surface A,B and C without prior written approval from Creative Technology Ltd.如果没有 CTL 的签样承认，A、B、C 三面的表面发光不可接受。The acceptance of glossy surface will be based on the approved samples or limit sample(if any).基于限度样品或批准样品的表面发光可接受。Glossy surface is acceptab

42、le for Surface D.D 面的表面发光可接受。4.4.13 Criteria for Insert line 拼接线的判定标准拼接线的判定标准 Table 4.4.13A Type Criteria Protrusion 凸出 Not acceptable if more than 0.3 mm.如果超过 0.3mm,则不可接受 Depression 下沉 Not acceptable if more than 0.2 mm.如果超过 0.2mm,则不可接受 4.4.14 Criteria for Scratches 刮伤的判定标准刮伤的判定标准 All easily scratc

43、hed surface must be individually Packed/protected with protective material to prevent causes during transportation/shipping.在运输和出货过程中,所有容易刮伤的塑件表面必须分别用保护材料包装,以免受损.Scratches that cut across any printing are not acceptable.穿过任何印刷图案表面的刮伤不可接受.Scratches with depression are not acceptable(can be feel with

44、fingernail)深度刮伤不可接受（用手指甲能感觉到的划伤）Scratches that cut through the coated surface are not accepted 伤及塑件表面涂层的刮伤不可接受 Scratches are acceptable in Surface D.D 面的刮伤可接受 Fine scratches are rejected as follows:see table 4.4.14A 轻微刮伤的判退标准如下:见表 4.4.14A（表中所有“Visible under an arms length or 300 mm”都理解为“在 300mm 距离处可

45、见在 300mm 距离处可见”）Table 4.4.14A Surface Area(mm)A B C 0-225(0 15)2 Visible under an arms length or 300 mm and 在 300mm 距离处可见 5 mm in length 0.05mm in width 1 scratch Visible under an arms length or 300 mm and 在 300mm 距离处可见 5 mm in length 0.05mm in width 2 scratches per surface 每个表面 2 条划伤 Visible under

46、an arms length or 300 mm and 在 300mm 距离处可见 5 mm in length 0.1mm in width 2 scratches per surface 226 5625(15.1 75)2 Visible under an arms length or 300 mm and 10 mm in length 0.05 mm in width 1 scratch Visible under an arms length or 300 mm and 15 mm in length 0.05mm in width 2 scratches per surface

47、 Visible under an arms length or 300 mm and 20 mm in length 0.1mm in width 2 scratches per surface proe设计网 Corporate Quality Standard Number:Title:Date:Cosmetic Acceptability Standard for Plastic(Hand Held Products)(手持产品手持产品)塑胶件外观检验标准塑胶件外观检验标准 Page 9 of 17 Corporate Quality Assurance Department 5626

48、-90000(75.1 300)2 Visible under an arms length or 300 mm and 15 mm in length 0.05 mm in width 1 scratch Visible under an arms length or 300 mm and 20 mm in length 0.05mm in width 2 scratches per surface Visible under an arms length or 300 mm and 20 mm in length 0.1mm in width 4 scratches per surface

49、 4.4.15 Criteria for Short molding 注模不足的判定标准注模不足的判定标准 Short molding is not acceptable for all surfaces.所有表面存在注模不足的塑胶件不可接受 Short molding are acceptable if it does not cause any assembly function and prior approval from Creative Technology 不会影响任何装配功能并经 CTL 事先承认的注模不足,是可接受的 4.4.16 Criteria for Silver st

50、reak 银纹的判定标准银纹的判定标准 Serious silver streaks are not acceptable for all surfaces except for Surface D.除 D 面外,其他表面的银纹都不可接受.Silver streaks are acceptance:银纹可接受的情形如下:?as long as it is not visible from external view(seen externally from finished goods).只要在外面看不见(检查装配后的产品)?If parts are assembled internally(