CTI华测先越金属材料检测.pdf

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1、WE ASSURE YOUR EXCELLENCE 金属材料及部件 金属材料及部件 Metal Materials&Parts 华测检测技术股份有限公司华测检测技术股份有限公司是中国第三方测试、检验与验证服务的开拓者和领先者，为众多行业和产品提供一站式的全面解决方案，提升企业竞争优势，满足其对品质的更高要求。2009年10月，成功在深交所挂牌上市，成为中国检测行业首家上市公司。Centre Testing International Corporation is the volunteer and leader of the third party testing,inspection and

2、 validation in China,providing one-stop total solution for various industries and products,improving the competitiveness of customer companies,satisfying with the higher demand of product qualities.In October of 2009,CTI succeeded to be IPOed on Shenzhen Stock Exchange,and becomes the first stock ma

3、rket listed company in China testing industry.华测与上海先越材料技术有限公司（）合作为各种金属材料及零部件提供分析和物理测试。我们拥有一流的实验室，专用测试设备及训练有素的工程师和专家团队，能够为您提供专业的服务。华测-先越的冶金测试服务利用最先进的分析方法满足广泛的应用和客户需要，同时还提供现场冶金调查以满足具有挑战性的客户需求。CTI is partnering with Shanghai Advanced Materials Technology Co.,Ltd()to provide analytical and physical test

4、ing for a wide range of metal materials and parts.With superb laboratory,purpose-built test equipment and a highly trained team of engineers and experts,we are capable to provide professional services.Metallurgical testing services of CTI-SAMT cover a wide range of applications and client needs by u

5、tilizing state-of-the-art analysis methods.We also provide the on-site metallurgical investigations to meet challenging customer needs.冶金服务包括各种金属材料的化学，结构，机械，物理，微观/宏观，有损/无损检测。我们的冶金分析实验室提供专业的失效分析包括断裂，蠕变，疲劳，磨损，变形，污染（痕量分析），腐蚀控制，材料评估和开发等。金属实验室按照国内外公认的标准运作，例如ISO，中国(GB,JB等)，美国(ASTM)，日本(JIS)或欧洲(EN,DIN,BS等)。

6、服务领域涵盖航空航天及国防，汽车，轨道交通，船舶与海洋，能源与发电，石油与天然气，医疗，工具，工程机械，造纸与印刷，纺织等。Metallurgy services include chemical,structural,mechanical,physical,micro/macro,destructive and non-destructive testing for a wide range of metal materials.Our metallurgical and analytical laboratories offer expertise in failure analysis

7、of fracture,creep,fatigue,wear,deformation,contamination(trace analysis),corrosion control,materials evaluation&development,and more.Metal laboratory performs according to national and internationally recognized standards,such as ISO,Chinese(GB,JB,etc.),American(ASTM),Japanese(JIS)or European(EN,DIN

8、,BS,etc.).Service industries include Aerospace and Defense,Automotive,Rail Transportation,Ship and Marine,Energy and Power,Oil and Gas,Medical,Tooling,Engineering Machinery,Paper and Printing,Textile and so on.Cooperated with:上海先越材料技术有限公司上海先越材料技术有限公司致力于为金属材料工业应用提供技术咨询、技术培训和技术支持等服务；通过发挥积累的知识技能、实践经验和创

9、新来满足制造型企业的特定需要，并通过整合全球范围内材料及冶金技术的资源和成就来获得支持。合作伙伴 合作伙伴 COOPERATION PARTNER 1 Shanghai Advanced Materials Technology Co.,Ltd.is dedicated to provide technical consulting,technical education and technical support to industrial applications of metal materials;satisfying the specific requirements of manu

10、facturing companies by exerting the accumulated technology expertise,practical experience and innovation;and supported by the integration of the global resources and achievement of materials and metallurgy technology.服务范围 服务范围 SERVICE SCOPE 材料成分 Material Composition 力学测试 Mechanical Testing 金相分析 Meta

11、llographic Analysis 涂层分析 Coating Analysis 断口分析 Fractographic Analysis 尺寸测试 Dimension Measurement 耐蚀测试 Anti-corrsion Testing 无损检测 Non-destructive Testing 焊接检验 Welding Inspection 失效分析 Failure Analysis 矿石分析 Minerals Inspection 服务领域 服务领域 SERVICE INDUSTRIES 航空航天及国防 Aerospace and Defense 汽车 Automotive 轨道交

12、通 Rail Transportation 船舶与海洋 Ship and Marine 能源与发电 Energy and Power 石油与天然气 Oil and Gas 医疗 Medical 工具 Tooling 工程机械 Engineering Machinery 造纸与印刷 Paper and Printing 纺织 Textile 测试材料 测试材料 Testing Materials 有色金属及合金 有色金属及合金 Non-ferrous Metal and Alloys 黑色金属及合金 黑色金属及合金 Ferrous Metal and Alloys 易切削钢 Free-cutti

13、ng Structural Steel 耐候钢 Climate Resistant Steel 耐热钢 Heat-resistant Steel 抗氧化钢 Oxidation Resistant Steel 渗碳钢 Case-hardened Steel 氮化钢 Nitriding Steel 时效硬化钢 Aging Steel 调质钢 Hardened and Tempered Steel 工程构件用钢 Steel for Engineering Structure 焊接用钢 Steel for Welding 压力容器用钢 Steel for Pressure Vessel 铸钢 Cast

14、ing Steel 锻钢 Forged Steel 冷轧钢 Cold-rolled Steel 热轧钢 Hot-rolled Steel 粉末钢 Powder Steel 高锰钢 High Manganese Steel 硅钢 Silicon Steel 其它专用钢 Other Special Steel 其它铁基合金 Other Ferrous Alloy 铬基合金 Chromium-base Alloy 锰基合金 Manganese-base Alloy 硬质合金 Tungsten Carbide 高温合金 High-temperature Alloy 灰口铸铁 Grey Cast Iro

15、n 球墨铸铁 Spherical Graphite Iron 合金铸铁 Alloy Cast Iron 汽车用钢 Steel for Automotive 航空用钢 Steel for Aerospace 核电用钢 Steel for Nuclear Power 船用钢 Steel for Ship 桥梁用钢 Steel for Bridge 碳素结构钢 Carbon Structural Steel 低合金高强钢 High Strength Low Alloy Steel 超高强度钢 Super High Strength Steel 优质碳素结构钢 Quality Carbon Struc

16、tural Steel 合金结构钢 Alloy Structural Steel 不锈钢 Stainless Steel 弹簧钢 Spring Steel 轴承钢 Bearing Steel 碳素工具钢 Carbon Tool Steel 合金工具钢 Alloy Tool Steel 高速工具钢 High Speed Tool Steel 基体钢 Matrix Steel 刃具用钢 Cutlery Steel 冷作钢 Cold-working Steel 热作钢 Hot-working Steel 冷镦和冷挤压用钢 Steels for Cold Heading and Extruding 2

17、 纯铜 Pure Copper 黄铜 Brass 青铜 Bronze 变形铝及铝合金 Wrought Aluminum and Al Alloy 铸造铝基合金 Casting Aluminum Alloy 锌基合金 Zinc Alloy 铸造锌合金 Casting Zinc Alloy 钛基合金 Titanium Alloy 镁基合金 Magnesium Alloy 镍基合金 Nickel Alloy 钴基合金 Cobalt Alloy 贵金属 Noble Metal 测试类型 测试类型(i)Testing Category 力学性能测试 力学性能测试 Mechanical Propertie

18、s Testing 化学成分分析 化学成分分析 Chemical Composition Analysis 材料配方测试：金属实验室的专家帮助客户分析材料和产品的配方。一个产品往往有日益复杂的配方，含有几十个不同的组件结构和最终构成。我们可使客户感兴趣的配方进行复制或改进。协助客户建立竞争优势,且对目前已具优势项目在市场上推广。Materials Composition Testing：Experts from metal laboratory help customers analyze the composition of materials and products.Generally

19、some products contain complicated composition recipes.We can improve it which customers focus on and help establish competitive advantage and promote competitive projects.化学测试和分析服务包括 化学测试和分析服务包括 Chemical Test and Analysis Service include：化学成分分析 Chemical Composition Analysis 化学痕量测试 Chemical Trace Ele

20、ments Testing 例行检查和非例行测试 Routine and Non-routine Inspection 污染检测与分析 Contamination Inspection and Analysis 化学杂质鉴定 Identification of Chemical Impurities 材料分析 Materials Analysis 许多其他的化学分析服务 Other Services Related to Chemical Analysis 应用范围：压铸、熔铸，钢铁冶金，有色金属行业的金属成分分析要求，金属实验室化学测试功能包括先进的微量化学分析，进、出厂材料成分检验以及汽车

21、、机械制造等行业的金属材料成分分析。测试方法：直读光谱法、ICP或AAS法、X荧光光谱法、碳硫仪法、氮氧仪法、测氢仪、化学滴定法、分光光度计法、PMI等。Application Scope:Raw materials composition for the industries of die-casting,hot press molding,ferrous parts and nonferrous metal,metal laboratory provides the chemical testing of trace elements,incoming and delivery mater

22、ials,all metals of automotive industry and mechanical manufacturing industry;Testing method:Optical Emission Spec-trometry,Inductively Coupled Plasma/Atomic Absorption Spectrometry,Carbon Sulfur Analyzer,Nitrogen Oxygen Analyzer,Hydrogen Analyzer,Chemistry Titration,Spectrophotometer,PMI,etc.金属实验室提供

23、权威性的力学性能测试和评估，机械性能测试方法包括：变形，断裂，粘连，蠕变，疲劳等。To provide authoritative testing and evaluation of mechanical properties.Mechanical performance test methods include:deformation,fracture,adhesion,creep,fatigue and so on.3 测试项目 测试项目 Testing Scope 拉伸试验 Tensile 高低温拉伸试验 High-low Temperature Tensile 压缩试验 Compres

24、sion 剪切试验 Shear 扭转试验 Torsion 弯曲试验 Bending 扩口试验 Flaring Test 杯突试验 Cupping Test 冲击试验(不同温度下)Impact(Under Different Temperatures)洛氏硬度测试 Rockwell Hardness 布氏硬度测试 Brinell Hardness 维氏硬度测试 Vickers Hardness 里氏硬度测试 Leeb Hardness 压扁试验 Flattening Test 紧固件机械性能 Mechanical Properties of Fasteners 焊接板（管）机械性能 Weldin

25、g Plate(Tube)Mechanical Properties 测试类型(测试类型(ii)Testing Category 金相分析 金相分析 Metallographic Analysis 显微分析 显微分析 Microscopical Analysis 显微镜分析包括许多样品类型，包括冶金和地质样本，电子材料，陶瓷和各种表面污染物的微观分析。There are many sample types in microscopical analysis,including microanalysis of metallurgy and geology samples,electronic

26、material,ceramic and various surface contaminations.扫描电子显微镜（SEM）Scanning Electron Microscope X射线能量色散谱仪（EDS）X-ray Energy Dispersive Spectrometer X射线波长色散谱仪（WDS）X-ray Wavelength Dispersive Spectrometer 激光共聚焦扫描显微镜（LSCM）Laser Scanning Confocal Microscope 原子力显微镜(AFM)Atomic Force Microscope X射线光电子显微镜(XPS)X

27、-ray Photoelectron Spectroscope 透射电子显微镜(TEM)Transmission Electron Microscope 相移干涉仪（PSI）Phase Shifting Interferometer 扫描探针显微镜(SPM)Scanning Probe Microscope 俄歇电子能谱(AES)Auger Electron Spectroscope 低温电磁显微镜（LTMM）Low Temperature Magnetic Microscope 光学显微镜（OM）Optical Microscope 主要检测项目 主要检测项目 Main Testing Sc

28、ope 非金属夹杂物 Nonmetallic Inclusions 低倍组织 Macrostructure Inspection 晶粒度 Grain Size 断口检验 Fractures Test 镀层厚度 Coating Thickness 硬化层深度 Depth of Hardening Test 脱碳层 Depth of Decarburization 金相切片分析 Micro-section Analysis 镀层分析 镀层分析 Plating/Coating Analysis 主要测试项目 主要测试项目 Main Testing Scope 镀层厚度 Plating/Coating

29、 Thickness 库仑法 Coulometric Method 金相法 Metallography 涡流法 Eddy-Current Method X射线荧光法 X-Ray Spectrometry 镀层成分分析 Plating/Coating Composition Analysis 表面污点分析 Stain Spots Analysis 表层硬度与粘着力分析 Surface Hardness and Adhesion Strength 随着科学技术特别是光学技术的发展，光学显微镜的使用性能逐渐扩大，如暗场、偏光、相衬、微分干涉、红外光和紫外光的应用等提高了金相组织的清晰度和分辨率。Wi

30、th the development of technology,especially optical technology,service performance of optical microscope be-come wider.For example,the application of dark field,polarization light,phase contrast,differential interference,infra-red light and ultraviolet light has improved the definition and resolutio

31、n of the microstructures.应用范围：涂层、镀层、贴层、化学生成膜等。对象：家电、汽车、门窗、金属紧固件、电子产品等。Application scope:Coating,Plating,Pastes,Chemistry production membrane.Objects:Electric appliances,door&window,Fasten-ers,electronic products and so on.4 测试类型(测试类型(iii)Testing Category 尺寸测量 尺寸测量 Dimension Measurement 断口分析 断口分析 Fac

32、trographic Analysis 断口分析包括宏观分析和微观分析两种方式。宏观分析只需要借助放大镜和低倍显微镜，在低的倍数下就能够对断口进行观察分析，得出断口表面整体的概貌特征，能在一定程度上了解破坏的原因；微观分析是在宏观分析的基础上通过电子显微镜等仪器进一步找出断裂的途径、性质、环境介质及温度等对断裂的影响，并进一步确定断裂的原因及机理等详细情况。Fractrographic analysis includes two modes:macro analysis and micro analysis.When macro analysis,only magnifier and/or l

33、ow magnification microscope are needed and obser-vation can be done in low magnification.General morphology can be shown out and to some extent failure reasons can also be found out.Micro analysis means observation and analysis is done in electron microscope,which helps to further find out the affec

34、ts of approached,properties,environmental media of the fracture.Finally,the facture mechanism of metal ma-terials can be confirmed.主要检测项目 主要检测项目 Main Testing Scope 尺寸测量 Dimension measurement 对称性 Symmetry 垂直度 Perpendicularity 平整度 Flatness 圆跳动 Circular Jump 同轴度 Coaxiality 平行度 Parallel 圆度 Roundness 粗糙度

35、 Roughness 腐蚀测试 腐蚀测试 Corrosion Testing 不锈钢10%草酸浸蚀试验 10 Percent Oxalic Acid Etch Testing for Stainless Steel 不锈钢硫酸-硫酸铁腐蚀试验 Ferric Sulfate-sulfuric Acid Etch Testing for Stainless Steel 不锈钢65%硝酸腐蚀试验 65 Percent Nitric Acid Etch Testing for Stainless Steel 不锈钢硝酸-氢氟酸腐蚀试验 Nitric Acid-Hydrofluoric Acid Etc

36、h Testing for Stainless Steel 不锈钢硫酸-硫酸铜腐蚀试验 Copper Sulfate-sulfuric Acid Etch Testing for Stainless Steel 不锈钢5%硫酸腐蚀试验 5 Percent Sulfuric Acid Etch Testing for Stainless Steel 中性盐雾试验 Neutral Salt Spray 酸性盐雾试验 Acetic Acid-salt Spray 铜离子加速盐雾 Copper Accelerated Salt Spray 二氧化硫腐蚀试验 SO2 Corrosion Testing

37、硫化氢腐蚀试验 H2S Corrosion Testing 混和气体腐蚀实验 Mix Gas Corrosion Testing 无损检测 无损检测 Non-destructive Testing 主要检测项目 主要检测项目 Main Testing Scope 超声波检测 Ultrasonic Testing X射线检测 Radiographic Testing 磁粉检测 Magnetic Particle Testing 渗透检测 Penetrate Testing 5 从游标卡尺、千分尺到三坐标测量系统，金属实验室能够准确测量各种零部件的微量长度尺寸、外部形状和各类表面微观参数。所检测的

38、零部件涉及到汽车制造，航空航天，医疗器械、机械加工及精密光学等领域。From vernier caliper,micrometer to CMM System,metal laboratory can accurately measure the mi-cro length dimension,shape and all other surface micro parameters for all kinds of parts.The parts to be tested involved many areas,such as auto-motive,aerospace,medical mec

39、hanics,machin-ery processing and precision optical.测试类型(测试类型(iv)Testing Category 焊接检验 焊接检验 Welding Inspection 矿石检验 矿石检验 Mineral Testing 焊接分析主要是针对化工容器、压力管道、锅炉及压力容器、石油化工管线、船舶等的焊接品质的分析。Welding analysis is mainly aimed at chemical containers,pressure pipelines,boilers and pressure vessels,oil and chemic

40、al pipelines,ships and other welding quality analysis.焊接的外观检测 Visual Inspection 焊接的力学性能 Mechanical Properties 焊接的硬度分析 Hardness Test 焊接的金相分析 Metallographic Analysis 焊接的化学分析 Chemical Analysis 焊接的腐蚀测试 Corrosion Testing 焊接的焊接性分析 Weldability Analysis 焊接的变形及应力测试 Deformation and Stress Testing 焊接的无损检测 Non-

41、destructive Testing 焊接的失效分析 Failure Analysis 失效分析 失效分析 Failure Analysis 失效分析是指对机械产品丧失功能的原因进行分析，并研究采取补救和预防措施，重点在于失效的原因和预防措施；目的是减少同类失效事故的重复发生，包括金属，塑料，电子和各种材料。金属实验室提供的分析技巧和专业知识帮助客户了解和解决故障分析的问题。我们的材料失效分析试验包括：宏观分析、微观评估，热处理，成分分析和硬度测试。Failure analysis is aimed at the cause of the loss of functional analysi

42、s and research to take remedial and preventive measures,focusing on failure causes and preventive measures which is to reduce the recurrence of similar incidents failure,including metals,plastics,electronics,and various of material.Metal laboratory provides analytical skills and expertise to help cl

43、ients understand and solve failure analysis problems.Our failure analysis tests include:the macro analysis,micro-evaluation,heat treatment,composition analysis and hardness test.化学核查 Chemical Inspection 涂料污染 Paint Pollution 腐蚀分析 Corrosion Analysis 断口分析 Fractographic Analysis 宏观分析 Macro Analysis 微观评价

44、 Micro Evaluation 图片文档 Picture Documentation 物理测试 Physical Testing 扫描电子显微镜 SEM and EDS 表面污染 Surface Contamination 焊接评价 Welding Evaluation 矿石检验是取少量有代表性的矿样在实验室用化学仪器、高端物理光学仪器等设备分析矿石中的元素含量。矿石检验分析步骤通常如下：原矿光谱半定量分析（定性），化学多元素分析（定量），X射线衍射分析，物相分析。Mineral testing refers to take a little representative mineral

45、sample and then analyze the elements contents using chemical instruments and high-technology physical optical instruments in the laboratory.Mineral testing steps include:ore semi-quantitative(qualitative)analysis using spectrome-ter,Chemical multi-elements analysis(quantitative),X-ray diffraction analysis,and phase analysis.6