系泊及航行试验大纲.pdf

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1、精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 2 页 共 165 页 目 录 CATALOG 序号 试验项目 页数 No.TEST ITEMS PAGE 0.试验一般要求，准备及组织 9 GENERAL REQUIREMENTS,PREPARATION AND ORGANIZATION OF TESTS 1.0 甲板设备系泊试验 10 DOCK TRIAL OF DECK MACHINERY 1.1 舵机及舵角装置 11 STEERING GEAR AND RUDDER ANGLE INDICATOR 1.2 锚机系泊试验 14 DO

2、CK TRIAL OF ANCHOR WINDLASSES 1.3 艉绞盘机系泊试验 16 DOCK TRIAL OF AFT.CAPSTAN WINCHES 1.4 艏侧推装置系泊试验 17 DOCK TRIAL OF BOW THRUSTER 1.5 救生艇降落和回收试验 19 LAUNCHING AND RECOVERING TEST OF LIFEBOAT 1.6 舷梯强度试验 21 STRENGTH TEST OF ACCOMMODATION LADDER 1.7 门窗盖冲水及报警 23 WATER TEST AND ALARM FOR DOORS AND WINDOWS 1.8 食

3、品吊/救生筏/救助艇负荷试验 25 LOAD TEST OF PROVISION/LIFERAFT/RESCUE BOAT CRANE 1.9 舱口盖装置试验 27 TEST OF HATCH COVERS 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 3 页 共 165 页 精选 序号 试验项目 页数 No.TEST ITEM PAGE 2.0 机舱设备及其他系统设备的系泊试验 30 DOCK TRIAL OF EQUIPMENT IN ENGINE ROOM AND OTHER SYSTEM 2.1 主机和可调桨系统系泊试验 31

4、 MAIN ENGINE AND CPP 2.2 柴油发电机组试验 48 TEST OF MAIN DIESEL GENERATOR SETS 2.3 应急柴油发电机组试验 56 TEST OF EMERGENCY DIESEL GENERATOR SET 2.4 轴带发电机 60 SHAFT GENERATOR 2.5 空调系统试验 62 TEST OF AIR CONDITIONING SYSTEM 2.6 食品冷藏系统试验 64 TEST OF REFRIGERATING INSTALLATION 2.7 分油机试验 65 TEST OF SEPARATOR 2.8 CO2释放报警系统、

5、火灾报警系统和货舱烟雾探测系统 66 TEST OF CO2 SYSTEM，FIRE ALARM SYSTEM AND CARGO HOLD SMOKE DETECTOR SYSTEM 2.9 全船通风系统 70 VENTILATION SYSTEM OF THE WHOLE VESSEL 2.10 舱底水抽吸和分离试验 72 SUCTION AND SEPARATE TEST OF BILGE WATER 2.11 卫生污水处理装置效用试验 74 TEST OF SEWAGE TREATMENT SYSTEM 2.12 机舱吊车吊重试验 75 TEST LOAD OF E/R CRANE 2

6、.13 机修设备效用试验 76 TEST OF SHIP WORKSHOP OUTFIT 系泊及试航试验大纲 第 4 页 精选 PROGRAM OF DOCK TRIALS AND SEA TRIALS 共 165 页 序号 试验项目 页数 No.TEST ITEMS PAGE 2.14 油水分离器效用试验 77 TEST OF OILY WATER SEPRATOR 2.15 速闭阀遥控操纵系统效用试验 78 TEST OF REMOTE QUICK-CLOSING VALVES 2.16 燃油锅炉与废气锅炉系统试验 79 TEST OF OIL-FIRED BOILER AND EXHAU

7、ST GAS BOILER SYSTEM 2.17 燃油供给系统及燃油单元 84 FUEL OIL FEEDING SYSTEM AND FUEL OIL UNIT 2.18 空气压缩机及空气系统 86 AIR COMPRESSOR AND AIR PIPING SYSTEM 2.19 水消防系统 88 WATER FIRE FIGHTING SYSTEM 2.20 制淡装置 89 FRESH WATER GENERATOR 2.21 液位测深系统试验 90 TEST OF LEVEL SOUNDING SYSTEM 2.22 燃油注入、溢流及输送系统试验 91 FO FILLING,OVER

8、FLOW AND TRANSFER SYSTEM 2.23 油渣输送系统试验 93 SLUDGE TRANSFER SYSTEM 2.24 滑油输送及主机润滑系统 94 LUB.OIL TRANSFER AND MAIN ENGINE LUBRICATING SYSTEM 2.25 淡水冷却系统 95 FRESH WATER COOLING SYSTEM 2.26 海水冷却系统 96 SEA WATER COOLING SYSTEM 2.27 压载/自动平衡系统 97 BALLAST/AUTOMATIC ANTI-HEELING SYSTEM 2.28 饮用水和淡水系统 100 FRESH A

9、ND POTABLE WATER SYSTEM 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 5 页 共 165 页 精选 序号 试验项目 页数 No.TEST ITEM PAGE 3.0 电气设备系泊试验 101 DOCK TRIALS OF ELECTRICAL EQUIPMENT 3.1 主配电板.应急配电板试验 102 TEST OF MAIN SWITCHBOARD AND EMERGENCY SWITCHBOARD 3.2 主机应急车钟系统 107 M.E.EMERGENCY TELEGRAPH SYSTEM 3.3 冷藏

10、箱插座及监视系统 108 REEFER CONTAINER SOCKETS AND MONITOR SYSTEM 3.4 备用泵的自动转换 109 AUTOMATIC CHANGE-OVER OF STAND-BY PUMP 3.5 轮机员呼叫.值班报警系统 110 ENGINEER CALLING AND ENGINE DUTY 3.6 报警灯柱系统 111 ALARM COLUMN SYSTEM 3.7 报警监视系统 112 MONITOR ALARM SYSTEM 3.8 应急切断系统 113 EMERGENCY SHUTDOWN SYSTEM 3.9 总报警系统 121 GENERAL

11、 ALARM SYSTEM 3.10 驾驶室值班报警系统 122 WATCH ALARM SYSTEM IN BRIDGE 3.11 航行设备报警系统 124 NAUTICAL ALARM SYSTEM 3.12 病员呼叫系统 126 HOSPITAL CALLING SYSTEM 系泊及试航试验大纲 第 6 页 精选 PROGRAM OF DOCK TRIALS AND SEA TRIALS 共 165 页 序号 试验项目 页数 No.TEST ITEMS PAGE 3.13 冷库报警系统 127 COLD CHAMBER SYSTEM 3.14 气雾笛系统 128 HORN SYSTEM

12、3.15 主甲板水密门关闭指示 129 INDICATION OF MAIN DECK WATERTIGHT DOORS CLOSING 3.16 旋转窗.刮雨器效用试验 130 TEST OF CLEAR VIEW SCREEN AND WINDOW WIPERS 3.17 照明系统效用试验 131 TEST OF ILLUMINATION SYSTEM 3.18 信号灯、航行灯效用试验 132 TEST OF SIGNAL LANTERN AND NAVIGATION LANTERN 3.19 自动化充放电板效用试验 133 TEST OF AUTOMATICALLY CHARGING A

13、ND DISCHARGING 3.20 厨房设备及洗衣设备效用试验 134 TEST OF GALLY AND LAUNDRY EQUIPMENT 3.21 船内通讯设备效用试验 135 TEST OF INTERIOR COMUNICATION EQUIPMENT 3.22 助航设备系泊试验 136 DOCK TRIAL OF NAVIGATION EQUIPMENT 3.23 无线电通讯系统 139 RADIO COMMUNICATION SYSTEM 3.24 自动舵系统 140 AUTO-PILOT SYSTEM 3.25 主机命令打印机 141 MAIN ENGINE COMMAND

14、 PRINTER 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 7 页 共 165 页 精选 序号 试验项目 页数 No.TEST ITEMS PAGE 4.0 航行试验 142 SEA TRIALS 4.1 主机和可调桨航行试验 143 MAIN ENGINE AND CPP SEA TRIAL 4.2 航速的测定 148 SPEED TEST 4.3 惯性试验 149 INERTIAL TRIAL 4.4 Z 形纵试验 150 ZIGZAG TEST 4.5 回转试验 151 TURNING TRIAL 4.6 初始回转试验 15

15、2 PRIMITIVE TURNING TRIAL 4.7 威廉逊溺水救生试验 153 WILLAMSON RESCUE MANEUVER 4.8 锚设备试验 154 ANCHOR GEAR TEST 4.9 噪音测量 155 NOISE MEASUREMENT 4.10 舱室振动测量 156 VIBRATION MEASUREMENT FOR ACCOMMODATION 4.11 艏侧推装置效用试验 158 TEST OF BOW THRUSTER 4.12 舵机和操舵试验 159 STEERING GEAR AND STEERING TEST 4.13 自动操舵仪效用试验 160 TEST

16、 OF AUTOPILOT 4.14 航向稳定性试验 161 COURSE STABILITY TEST 系泊及试航试验大纲 第 8 页 精选 PROGRAM OF DOCK TRIALS AND SEA TRIALS 共 165 页 序号 试验项目 页数 No.TEST ITEMS PAGE 4.15 制淡装置效用试验 162 TEST OF FRESH WATER GENERATOR 4.16 无人机舱效用试验 163 TEST OF UNATTENDED ENGINE ROOM 4.17 航行设备效用试验 164 TEST OF NAVIGATION EQUIPMENT 4.18 废气锅

17、炉航行效用试验 165 TEST FOR EXAUST BOILER 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 9 页 共 165 页 序号 试验项目：试验一般要求、准备及组织 NO.：0 TEST ITEM:GENERAL REQUIREMENTS,PREPARATION AND ORGANIZATION OF TESTS 1.本大纲包括系泊试验及航行试验，各项目的试验程序由负责船舶建造的管理部门决定。This program covers operation tests and acceptance during dock t

18、rials and sea trials.The sequence of every item is determined by the management responsible for the construction of vessel.2.本大纲试验项目的要求，适用于续造的姐妹船。Requirements for the test items in this program are applicable for sister-ship.3.在各项目试验开始前，各有关人员应熟悉该项设备的使用说明书及相关的施工设计图纸。Prior to starting of tests,persons

19、 involved should make themselves familiar with operation instructions and relevant shop design drawings.4.本大纲所包括的各设备以及与其相关连的各系统可以同时进行试验。This program covers simultaneous tests of the equipment involved together with the acting jointly system.Owner will be invited by modification for inspection.5.试验需由

20、船级社验收时，试验记录须经船级社验船师过目。Record of delivery-acceptance tests are to be witnessed by the classification surveyor if it is requested.6.船东代表可参加所有项目的试验。Owners representatives have the right to attend the tests of all the items.7.试验结果由船厂质检处检验员记录于规定的表格上。The results of tests will be recorded in stipulated for

21、ms by surveyor of shipyards quality control department.精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 10 页 共 165 页 序号 试验项目：甲板设备系泊试验总则 NO.：1.0 TEST ITEM：GUIDE FOR DOCK TRIAL OF DECK MACHINERY 精选 1.0.1 本项目包括全船甲板及相关部分设备的系泊试验。This item consist of the dock trial for all deck machinery and relevant

22、equipment.1.0.2 本项目所有系统及其设备试验之前应检查其系统的安装是否与图纸一致，并安装完整。Check the completeness of the installation of systems which is in compliance with the drawings before the tests of all systems and equipment.1.0.3 各系统及其设备的机械、液压和电气部分应同时进行试验，并做记录。Carry out the test of mechanical,hydraulic and electric part of each

23、 system and equipment simultaneously and record the results.系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 11 页 共 165 页 精选 序号 试验项目：舵机及舵角装置 NO.：1.1 TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR 1.1.1 舵机控制和报警系统等设备安装完毕，检查系统及接线完整性和正确性。Check the accuracy and completeness of the system and its wir

24、ing condition after finishing the installation of rudder control and alarm system etc.equipment.1.1.2 报警监视系统已投入运行。Monitoring system of alarm has been put into running.1.1.3 检查液压管路系统安装的正确性。Check the proper installation of hydraulic piping system.1.1.4 测量 1 号，2 号液压泵电机绝缘电阻，应不小于 1M。Measure the insulatio

25、n resistance of the electric motor of hydraulic pump no.1 and no.2.,which will be not less than 1 M.1.1.5 试验舵机报警系统：检查在舵机间的报警箱、集控台上报警扳和驾驶台上控制板的报警 功能。Test alarm system of steering gear:Check the proper function of alarm for alarm cabinet in steering gear room,alarm system AAOO in ECR,alarm panel in EC

26、C and control panel in bridge.1 号，2 号泵电源故障报警 alarm for power failure of pump no.1 and no.2 1 号，2 号控制单元电源故障报警 alarm for power failure control unit no.1 and no.2 1 号，2 号泵过载报警 alarm for overload of pump no.1 and no,2 1 号，2 号泵断相故障 alarm for breakdown of phase-sequence for pump no.1 and no.2 1 号，2 号泵油位低报

27、警 alarm for servo oil level low for pump no.1 and no.2 检查延伸至报警系统报警显示柜 AA00 的报警功能：Check the proper function of alarm extended to alarm indication box AA00 of alarm system：1 号舵机报警 alarm for steering gear no.1 2 号舵机报警 alarm for steering gear no.2 系泊及试航试验大纲 第 12 页 精选 PROGRAM OF DOCK TRIALS AND SEA TRIAL

28、S 共 165 页 序号 试验项目：舵机及舵角装置 NO.：1.1 TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR 1.1.6 在舵机旁泵控制箱和驾控台控制板起动或停止液压泵，测量各泵电机起动电流、工作 电流。Local starting or stopping control of hydraulic pump in pump control box at steering gear and control panel in bridge.Measure the starting current and working current f

29、or electric motors of each pump.1.1.7 进行操舵试验：舵机各泵应分别使舵叶在 0左 350右 350交替 进行。试验时测定从左舷 30到右舷 35所使用的时间应25s，双泵时12.5 Performance of steering gear:each pump of steering gear should perform the rudder blades respectively from 0to 35(port)to 0to 35(starboard)to 0alternatively.During the test,shifting time fro

30、m 30(port side)to 35(st.board side)measured should be less than 25.For double pumps not less than 12.5.1.1.8 舵角零位校准。Perform the calibration of rudder with angle at 0.1.1.9 检查约 37时限位开关的可靠性。Check reliability of the acting of limit switch with rudder angle of 37.1.1.10 检查应急操舵按钮进行操舵功能的正确性和可靠性。Check the

31、proper function and reliability of steering by emergency steering push button.1.1.11 检查液位系统中压力限制阀的调定压力前级安全阀压为 125bar，后级为 156bar。Check that the set value of relief valve in pump and hydraulic system should be 125 bar and156 bar.精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 13 页 共 165 页 序号 试验项目

32、：舵机及舵角装置 NO.：1.1 TEST ITEM：STEERING GEAR AND RUDDER ANGLE INDICATOR 1.1.12 舵角指示器校核：检查机舱、集控室、驾控台及两翼控制台的舵角指示器安装接线正确性。使舵处于零位状态，检查每个舵角指示器的指示是否指在零位。进行左，右操舵试验时，核对每个舵角指示器动作是否同步，指示是否正确。各舵角指示误差应小于下述范围：舵角 0时1 舵角 015时1 舵角 1535时1 Test of rudder position indicators:Check the correct installation and wiring of ru

33、dder position indicators respectively in engine room,ECR,bridge and bridge wings console.Put the rudder at 0position.Check all the rudder position indicators and see whether they are in 0position.Check the proper function of each rudder position indicator acting simultaneously with correct indicatio

34、n during steering to port or starboard side.The admissible error of each rudder angle should be less than:1with rudder at 0 1with rudder at 015 1with rudder at 1535 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 14 页 共 165 页 序号 试验项目：锚机系泊试验 NO.：1.2 TEST ITEM：DOCK TRIAL OF ANCHOR WINDLASSES 1.2

35、锚机系泊试验 Anchor winch test.1.2.1 检验系统的完整性和电气系统接线的正确性。Check completeness of system and correct wiring of electric system.1.2.2 测量锚机液压泵电机及控制箱冷态绝缘电阻应不小于 1 兆欧。Check cold insulation resistance of hydr pump motor of anchor windlasses and control box,which should be not less than 1M.1.2.3 空载正、倒车交替连续运转试验共 30

36、分钟。Continuous running test without load for ahead and astern alternatively in total 30 min.正车空载运转 15 分钟。ahead running without load for 15 minutes.倒车空载运转 15 分钟。astern running without load for 15 minutes.锚机应无异常发热及敲击声。试验后测量电机及控制箱热态绝缘电阻应不小于 1 兆欧。No abnormal heat generating and noise of striking for anch

37、or windlasses happened.After the test,measure the thermal insulation resistance of electric motor and control box,which should be not less than 1M.1.2.4 空载状态下进行离合器挂上及脱开和刹车试验 3 次。Carry out test three times without load for clutches engagement/disengagement and band brake tightening.1.2.5 每根锚依次抛出 2 次,

38、每次抛出 1-2 节,每次抛出过程中进行刹车试验 2 次,以检验刹车置。Lowering each anchor chain twice,12 shackles each time.During lowering carry out brake twice to test brake device.1.2.6 进行锚收放试验 3 次，检查锚是否能方便地脱出锚链筒；同时观察锚链通过锚链筒、止链器和锚机链轮时的状况，应平稳，无严重的跳链现象。Demonstrate three times,that the anchors leave easily the hawse pipes.Observe,a

39、t the same time,the operation of the anchor chain in the hawse pipe,on the stopper and on the chain wheel of the anchor windlasses.It to be stable and no serious skip 精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 15 页 共 165 页 序号 试验项目：锚机系泊试验 NO.：1.2 TEST ITEM：DOCK TRIAL OF ANCHOR WINDLASSES 1.

40、2.7 在各种速度下将锚绞起，并使锚慢速导入锚链筒。Conduct anchor chain hauling at various speed,with hoisting the anchors into the hawse pipes slowly.1.2.8 起锚时检查锚链冲洗系统的功能的可靠性。Check reliability of the proper operation of anchor chains washing system while lifting the anchors.1.2.9 在安装掣链器的同时，进行掣链器快速脱钩试验。Demonstrate the possi

41、bility of the fast release of the chain stopper at the same time when installing the chain stopper.1.2.10 检查首制船锚链在锚链舱的堆放情况，锚与锚唇的贴合情况。Check the anchor chains for proper stowage in the chain lockers on the first vessel.Check the fitness between anchor and anchor pocket.1.2.11 锚机绞盘拉力试验：100kN。Test for p

42、ulling force of anchor windlasses drum:100kN.1.2.12 系统安全阀设定为 50bar。Safety valve in the system to be set at 50 bar prior to the test.精选 系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 16 页 共 165 页 序号 试验项目：艉绞盘机系泊试验 NO.：1.3 TEST ITEM：DOCK TRIAL OF AFT.CAPSTAN WINCHES 精选 1.3.1 检验系统的完整性和电气系统接线的正确性。Chec

43、k the completeness of system and the correct wiring of the electric system.1.3.2 测量绞盘机的液压泵电机及控制箱冷态绝缘电阻应不小于 1 兆欧。Measure the cold insulation resistance of hydr pump motor of capstan winches and control box,which should be not less than 1 M.1.3.3 空载运转试验：起动绞车使其在 2 个方向运转,每个方向运转 5 分钟，操作应顺利,无卡住，发热现象。试验后测量

44、其热态绝缘电阻应不小于 1 兆欧。Running test without load:Start the winches and run in both direction.Five minutes at each direction.Operation should be smooth.Measure the thermal insulation resistance after test,which should be not less than 1M.1.3.4 负荷试验：使用直径为 40mm 的钢丝缆绳,在卷筒上绕满一层。缆绳与一只测力计相连，绳索的自由端系在带缆桩上。绞缆机拉重试验，

45、最大拉力 100KN。检查自动张紧功能。Load test:use steel rope(diameter:40mm),which should be wound up on the drum in one layer.A dynamometer should be stuck into the rope,its free end being fastened to a bollard.Load lifting test of winches.The max.pull force:100KN.Auto tension function to be check.1.3.5 安全阀调整为 50ba

46、r。The safety valve to be set at 50 bar before test.系泊及试航试验大纲 PROGRAM OF DOCK TRIALS AND SEA TRIALS 第 17 页 共 165 页 精选 序号 试验项目：艏侧推装置系泊试验 NO.：1.4 TEST ITEM：DOCK TRIAL OF BOW THRUSTER 1.4.1 检验系统的完整性和电气接线的正确性.Check completeness of system and correct wiring of electric system.1.4.2 艏侧推电机及控制箱冷态绝缘电阻应大于 1 兆欧

47、.The cold insulation resistance of bow thruster electric motor and control box should be more than 1M.1.4.3 报警检查:模拟艏侧推电机绕组高温(1350C)，系统应报警。模拟艏侧推电机绕组超温(1550C)，系统应报警并停机。模拟艏侧推电机过流，系统应报警并停机。（整定在额定电流的 110%，延 60 秒。）模拟艏侧推重力柜液位低、伺服油低压(14bar)，系统应报警。模拟艏侧推伺服油压太低(12bar)，系统应报警并自动停止。模拟艏侧推伺服油过滤器堵塞，系统应报警。人为使艏侧推控制电源失

48、电，系统应报警。检查机舱监视报警板 AAOO 和驾控台右屏航行报警扳报警的正确性。Alarm checking:Carry out the simulated test for bow thruster with winding of electric motor high temperature.System shall give alarm(1350C).Carry out the simulated test for bow thruster with winding of electric motor overheat.System shall give alarm and stop

49、working(1550C).Carry out the simulated test for bow thruster with electric motor overcurrent.System shall give alarm and stop working.(seting 110%rated current,delay 60 seconds)Carry out the simulated test for bow thruster with gravity feed tank low level and servo oil low press(14bar).Systerm shall

50、 give alarm.Carry out the simulated test for bow thruster with servo oil too low press(12bar).Systerm shall give alarm and stop working。Carry out the simulated test for bow thruster with clogged oil filter.Systerm shall give alarm.Bow thruster control system power blackout by artificial actuation an