四轮电动车电气系统教程9746.pptx

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1、电气系统教程PowerL1D1L2A+,B-ONconnectOFFB+,A-ONcutON二极管12V87直流接触器863085控制器Actuator怎样工作?直流接触器.MKeyKeySwitchSwitch80A80A80A80AM1 A1 A80A80A主主触触点点电流流80A80A线圈流圈流1A1A 电气系统流程图DC TO DCCONVERTERMOTORCONTROLLERBatteryMotorLightsHornState of charge indicator48V12VChargerKey switchF/R switchTacho meter ACC POS动力系统+驱

2、动系统+电气装置Power System槪要1)Power system是 drive system 和 accessory system基础电源供应装.2)Power系统的构成要素是BATTERY,电瓶充电器,保险丝,KEY开关.充电器，温度传感器.3)6个 8 volt 锂电池,供应电源是48 volt.CHARGERAC 220VTow Drive s/wTemperature sensorPower System作動1)BATTERY充电器 连接220V电源,自动100%充电.2)充电中MOTOR 控制器的电路电源供应掐断，使车辆不允许动.3)电瓶充电器是温度传感器测量电瓶温度.电瓶温

3、度50(122)时停止充电.CHARGERTow Drive s/wTemperature sensorDrive System槪要Drive system是指Main contactor,Motor controller,DC motor 充电状态显示器,Tacho meter,accelerator pedal,drive mode switch构成.MOTORCONTROLLERMotor充电状态显示器48V DC Battery powervia main contactorKey switchF/R switchTacho meterACC POS槪要Main contactor是给

4、drive motor controller准备供应电源.Drive SystemMain contactor375A槪要1.位置:后座椅下方2.作用:C zone 的大脑 Accelerator pedal,power mode switch,F/R switch等 接到输入信号后电瓶POWER 转换为驱动电机的力.Drive SystemMotor controller MOTOR CONTROLLER TachoM作動1.开关 ON时自动工作2.MOTOR 控制器模块是只控制电机.Drive SystemMotor controller槪要1.电瓶电源(48V)为了使用在 Accesso

5、ry system 变换 12V ccessoty system 供应的是12V电源 headlights,taillights,turn signal lamp,brake lamp horn等使用.作動 开关“ON”时自动工作.Drive SystemDC/DC Converter槪要加速及减速传感的输出值是传达到电机控制器,使电机的动力增加来控制车辆速度.Drive SystemAccelerator position sensorDrive SystemDrive motor槪要1.通过Main Contactor 48 volt的电源供应而驱动.MOTOR是直流串励。2.电机的速度是

6、(RPM)电机后面符着 speed sensor (tachometer)作動1.ACCEL PEDAL 符着的加速油门传感为信号的基础,电机控制器控制电机驱动和速度.2.电机部分是单极驱动齿轮和 差动变速组装,驱动力即时传到.Drive SystemSpeed sensor(tachometer)槪要 电机销位置上的最小圆形磁铁.Operation 电机的转子(Armature)转时磁铁也跟着转动.磁铁的转动使传感工作信号传达到电机控制器.电气装置Speed sensor(tachometer)DC TO DCCONVERTERHead lampStop lampTurn signalTai

7、l lampHorn 12V槪要C Zone的基本Accessory system是为了车辆的安全运行,head lights,tail lights,方向指示灯,起动灯,horn 等构成.作動通过DC/DC converter变化 12V的电源 Accessory system.Fuse&RelayAG:20A*3Main fuse:10A(手動,自動 共通)Inspection 85-86 Checking the current passage(re):30-87 Checking the curresistancent passage(power off):30-87 Checking

8、 the current passage(power on):Circuit DiagramCircuit Diagram combination switchGE Controller diagramNoDescription1BATTERY2BATTERY3起步开关4前进开关5后退开关6SEAT 开关7ACCEL PEDAL SENSOR 输入信号8ACCEL PEDAL SENSOR 触点9ACCEL PEDAL SENSOR 5V供应电源10BACK UP BUZZER11Plug/RGN output signal+12V1.0V=Regen12SW1(BV)GE Controlle

9、r diagramNoDescription13不使用14speed 输入15Speed sensor 12V电源16不使用17Line contactor driver and suppression18Brake CTR Driver and suppression19不使用20Speed sensor 触点21SW222Serial receive/Dash display23Serial transmit/Dash display24空栏Communication connectorNoDescription1234触点5+5V 供应电源6Cont/Store(IN)(Handset)

10、7不使用8Value9Function10不使用11通迅连接12通迅连接输送13不使用14不使用install the program for new GE controllerConnector Map 目 录1.Main wiring_Frt2.Main wiring_Rear3.Main wiring_Rear24.Instrument wiring5.Battery contactor wiring6.Charger contactor wiring7.Traction Motor wiriingConnector Map main wiring_FRTNoDescriptionL1右

11、侧方向指示灯L2左侧方向指示灯L3HORNIL7右侧前照灯IL8左侧前照灯L:Lamp wiringIL:Instrument lamp wiringI:Instrument wiringConnector Map main wiring_RearNoDescriptionM3DIODE3M4DIODE4M6DCDC CONVERTERM7POWER S/WM8CUT OFF RELAYM9EM BREAKE LAMP RELAYL9DCDC CONVERTERM10FUSE BOXM13TOW S/WM15BACKUP BUZZERM20SUB ENCODERM21MOTOR CONTROL

12、LERM27CHARGER GNDM28CHARGER SIGNALM29CONTACTOR CONM3048VM31EM BRAKEConnector Map main wiring rear2NoDescriptionM1SPLICE PACK AM2SPLICE PACK BM7POWER S/WM8CUT OFF RELAYM9EM BRAKE LAMP RELAYM13FUSE BOXM10FUSE BOXM13TOW S/WM14SPLICE PACKM15BACKUP BUZZERM16DIODEL10SPLICE PACK L:Lamp wiring IL:Instrument

13、 lamp wiringI:Instrument wiring M:Main wiringConnector Map Instrument wiringNoDescriptionI2F/R SWITCHI3IGNITION S/WI4BATTERY GAUGE PINI7BRAKE OIL LAMPI8BRAKE OIL SENSORI9ACCELERATOR SENSORI10SPLICE PACK AIL1MULTI FUNCTION SWIL2BRAKE SWIL3LAMP IPIL5HEAD LAMP RELAYIL6FLASHER UNITIL9SPLICE PACK AL4LAMP

14、 MAINL:Lamp wiring(Utility only)IL:Instrument lamp wiring(Utility only)I:Instrument wiring M:Main wiringConnector Map BATTERY CONTACTOR wiringConnector Map CHARGER CONTACTOR wiringConnector Map TRACTION MOTOR wiring接触器 家系圖中中国威海机威海机场出入境局出入境局广告广告 CT&TCT&T目 录1.Motor controller connector 2P,5P2.Splice P

15、ack A connector 2P,5P3.Splice Pack B connector 2P,5P4.Splice Pack C connector 2P,5P5.Lamp wiring 2P6.Lamp wiring 5P7.Splice Pack A connector 2P,5P8.Splice Pack C connector 2P,5P 家系圖_Main wiring2P 家系圖_Main wiring5PNo From ToNo From ToNo From To308W/H-IP(B)M/CON315SUB SENSORM/CON307W/H-IP(B)M/CON314M/

16、CONSUB SENSOR306W/H-IP(B)M/CON305AM/CONS/P C305BM/CONS/P C304AM/CONS/P C320Sub sensorM/CON304BM/CONS/P C303M/CONW/H-IP(B)310W/H-IP(B)M/CON318M/CONTOW s/w152M/CONW/H-IP(B)309W/H-IP(B)M/CON317CONTACTORCONTROLLERM/CON14AM/CONS/P A 2P,5PMotor controllerConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor C

17、ontrollerS/P:Splice Pack NoColor From To NoColor From To81BCharger GNDSPLICEPACK A81F-JBW/H IP(B)SPLICEPACK A81ABCut off relay81GBEMI lamp relay81B BTOW s/w81H B48V in81DBBackup buzzer81JBFan LH81EBW/H IP(B)81KBFan RH151R/WContactor fan151AR/WW/H IP(B)14RPower s/w151BR/WKey14ARMotor controller151CR/

18、WEM brake relay14BRW/H IP(B)151DR/WBimetal key14CRW/H IP(B)2P,5PSplice pack AConnectorW/H:Wiring HarnessIP:In PanelM/CON:Motor ControllerS/P:Splice Pack No Color From To NoColor From To17R/YTOW s/wSPLICEPACK B19BBrEM lamp relaySPLICE PACK B17AR/YDiode 217BR/YDiode 319BrTOW s/w19ABrEM Brake171R/BEM B

19、rake171AR/BDiode 313R/GCut off relay171BR/BDiode 413AR/GTOW s/w13BR/GW/H-IP(B)2P,5PSplice pack BConnectorW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack NoColor From To NoColor From To305SPLICEPACK CSPLICEPACK C305AL/BMotor controller304305BL/BMotor controller304AL/RMotor controll

20、er305CL/BDiode 1304BL/RMotor controller305DL/BDiode 2304CL/RDiode 5173173AR/GDiode 5173BR/GDiode 6172R/L172AR/LDiode 1172BR/LDiode 22P,5PSplice pack CConnector 家系圖_Lamp wiring2P接触器 家系圖_Lamp wiring5P NoColor From To NoColor From To513Or/WLamp mainSPLICEPACK A543G/YLamp mainSPLICEPACK A513AOr/WCombi l

21、amp LH543AG/YT/SIG LH513BOr/WCombi lamp RH543BG/YCombi lamp LH562Br/WLamp main544G/WLamp main562ABr/WCombi lamp LH544AG/WT/SIG RH562BBr/WCombi lamp RH544BG/WCombi lamp RH581HBCombi lamp RH541WFBC 3581JBCombi lamp LH541AWLamp main 581RBSplice pack ASplice 581541BWHorn581TBSplice pack ASplice 581T2P,5

22、PSplice pack AConnector NoColor From To NoColor From To581RBSplice pack ASplice 581581MBLamp mainSplice 581581JBCombi lamp LHSplice pack A581B12V outSplice 581581HBCombi lamp RHSplice pack A581GBT/SIG RHSplice 581T581TBSplice pack ASplice 581T581FBT/SIG LHSplice 581T2P,5PSplice pack CConnectorConnec

23、tor Map(5P Only)1.Lamp wiring2.Splice Pack A Connector3.Splice Pack A Connector4.IP Wiring5.Splice Pack A Connector接触器(CONTACTOR)家系圖_Lamp wiring5P NoColor From To NoColor From To522Or/WRelay lowSPLICEPACK ASPLICEPACK A522AOr/WHead lamp RH522BOr/WHead lamp LH512LLamp IP512ALBreak pedal s/w512BLMulti

24、s/w532R/WRelay hi581RBSplice 581M532AR/WHead lamp RH581CBMulti s/w532BR/WHead lamp LH581DBRelay hi581EBRelay low581KBFlasher unit 5P NoColor From To NoColor From To581RBSplice 581MSplice pack A581ABH/lamp RHSplice 581M581CBMulti s/wSplice pack A581BBH/lamp LHSplice 581581DBFlash hiSplice pack A581MB

25、Lamp IPSplice 581M581EBRelay lowSplice pack A581KBFlasher unitSplice pack A5P 家系圖_IP wiring5P NoColor From To NoColor From To15ARWW/H Body(B)SPLICEPACK A14ARW/H Body(B)SPLICEPACK A15BRWIgnition s/w14BRIgnition s/w15CRWBatt gauge pin414DRW/H Body(B)15DRWF/R switch15ERWOil pump15FRWW/H Body(B)81ABW/H

26、Body(B)15GRWAccel sensor81BBBatt gauge pin215HRWW/H Body(B)81DBOil lamp15KRWSplice pack AOil sensor81EBW/H Body(B)81FBBrake lamp 5PW/H:WIRING HARNESSIP:In PanelM/CON:Motor ControllerS/P:Splice Pack谢谢观看/欢迎下载BY FAITH I MEAN A VISION OF GOOD ONE CHERISHES AND THE ENTHUSIASM THAT PUSHES ONE TO SEEK ITS FULFILLMENT REGARDLESS OF OBSTACLES.BY FAITH I BY FAITH