供应商稽核评鉴表.doc
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1、廠商名稱 Vendor Name: 評鑑日期 Audit Date: 總分 Total Score: 判定 Judgment: 項目Category評鑑內容Judgment Items評鑑說明Judgment Description評鑑等級Level得分ScoreProcess & Engineering製程&工程式控制管能力1. 新產品開發能力(自行開發或委外)What is your new product research & development capability (In-house or outsourced)?可自行开发新产品模具,并有相关的程序文件(CH-QP70-06)2
2、. 新產品開發控管能力How is a new product being released and controlled from the planning stage to final mass production? 有 见文件CH-QP70-603. 新產品研發過程中是否有考慮到環保制程及有害物質的禁用 (RoHS)Is the concept of green procurement and restricted usage of hazardous substances well considered during new product development?(RoHS) 有,
3、新产品都会送样去第三方检测ROHS相关物质;4. 客戶規格工程驗證能力 (Cpk,GR&R.etc)Capability in verifying and testing customers requirement (Cpk,GR&R.etc)有,见文件CH-QP70-065. 新材料引進是否有標準承認及關驗證程序Any formal procedure on introduction of new material, parts, or tooling? 有,6. 製程SOP改善是否落實When there is a change of SOP for a particular proces
4、s, is the change followed thoroughly by all related personnel? 有7. 製程各站是否依工單落實控管Are all stages of the manufacturing process strictly follows the specification stated on the batch card? 依成型作业指导书落实管控8. 生產設備是否依標準作業落實控管How do you make sure that the operation of the production equipment is being performe
5、d based on the standard operating procedure? 依设备控制程序(CH-QP60-02)9. 製程是否有外包作業/外包作業控管能力Any outsourced production process? If yes, how do you control and verify their process capability? 我司无任何外包作业項目Category評鑑內容Judgment Items評鑑說明Judgment Description評鑑等級Level得分ScoreProcess & Engineering製程&工程式控制管能力10. 製程良
6、品、不良品是否明顯區隔Any distinct segregation between OK items and non-conforming items during the production process?有,见现场均有标识区分11. 製程上是否有引用SPC方法來管控?Are SPC methods implemented to monitor the production process?有,SPC作业规范12. 相關組織架構分工是否明確Is there an organization chart that clearly specifies the tasks and respo
7、nsibilities?有,见质量手册(CH-QM-001)Quality Systems品保系統控管能力13. 品保體系是否經過第三者驗證Has the quality system being certified by a third party?每年一次北京泰瑞特认证公司到我司审查验证;14. IQC是否訂有檢驗計畫&檢驗規範(是否包含RoHS之檢驗規範)Does IQC have an inspection plan and judgment specification that including of RoHS inspection spec.?有,进料检验作业规范(CH-WI-0
8、07),且要求供应商每年提供一次原材料的第三方检测的ROHS报告;15. IQC檢驗&表單作業是否落實How to make sure the integrity of IQC inspection?有,见原物料检验单16. IQC良品、不良品區隔及異常追蹤是否落實Any distinct segregation between IQC inspected ok items and non-conforming items? How are non-conforming items being treated? 有,见现场标识17. 抽樣計畫是否有明確定義?Are the sampling p
9、lans for inspections clearly defined? 有,见文件CH-WI-01518. 是否有IPQC來稽查製程作業及追蹤改善Is there IPQC to audit the process operations and to follow up on continuous process improvements?有IPQC巡回检验,每小时一次并记录于巡检日报表上若有异常并开立制程异常分析改善报告追踪改善;19. IPQC檢驗&表單作業是否落實How to make sure that the IPQC inspection is thoroughly carri
10、ed out?有,如巡检日报表有按规定执行20. 成品檢驗是否訂有規範&檢驗規範Any inspection procedure and specification for acceptance criteria for finished product?有,如塑胶卷轴检验作业规范項目Category評鑑內容Judgment Items評鑑說明Judgment Description評鑑等級Level得分ScoreQuality Systems品保系統控管能力21. 出貨檢驗是否訂有規範&檢驗規範Any inspection procedure and specification for ou
11、t-going inspections?有,出货检验作业规范22. 信賴性檢驗作業及規範是否完整Any procedure and testing criteria on reliability testing?有,如塑胶卷轴检验作业规范23. 供应商是否有RMA的管控流程?Do you have a RMA procedure?有24. 客訴處理時效及有效性是否良好How are customer complaints being handled?有,详见客诉处理单Storage and Logistics物流系統控管能力25. 倉儲管理良品、不良品是否區隔完整(RoHS如何區別?)Any
12、distinct segregation between ok and non-conforming items in storage or warehouse?(How to differentiate RoHS?)有相关区域标识,详见现场26. 出貨物流是否建立Barcode系統管制,此系統能否與客戶Barcode系統相容?Is there a barcode scanning system to control and confirm outgoing shipment of customer orders? If so, is the barcode system correspond
13、s to customers system?我司出货物流是以生产批号和出货日期管制的27. 出貨管制作業能否確保符合客戶所需Does the procedure ensure that the final shipment conform to all customers requirement?能符合所需28. 倉儲存放作業是否依規範執行Are there procedures for handling, storing, packaging and delivery of product? How do you check the execution of the procedure?是,
14、见文件仓储管理办法CH-WI-022;29. 供應商是否使用正式的,檔化的全面經營計劃,包括短期和長期目標和計劃Does the company have a short term and long term operational goal or target that is recognizable in the official documentation?是項目Category評鑑內容Judgment Items評鑑說明Judgment Description評鑑等級Level得分ScoreEnvironmental (HSF) Management綠色環境(有害物質)系統控管能力30
15、. 供應商送樣承認時,如何保證不含有環境管理物質。How do you guarantee that the product is HSF Hazardous Substances Free (HSF) 我司进的都是不含環境管理物質的原材料;31. 制程良品、不良品(包括RoHS/HSF與非RoHS/HSF產品)是否明顯區隔。Any distinct segregation between RoHS/HSF and non-RoHS/HSF items during the process and storage?有,见现场32. 是否有有害物質的管理清單?Is there the list
16、of environmental hazardous substances (HS)? 有,有害物质管制一览表33. 是否有有害物質的材料組成和成分的查檢表?Do you have a checklist for environmental hazardous substances on the material composition of components and parts?有,材料成分表34. 有害物質的分析報告是否由經過認證的實驗室來執行並發出?The analysis of the substances with environmental impacts performed
17、and reported by certified laboratory?由SGS公司认证35. 對於有害物質之使用是否有停用或取代計劃Is there a roadmap to HSF or a plan to phase out the usage of environmental hazardous substances?从未使用过36. 設計變更或環境管理物質變更之產品是否知會客戶。Do you notify the customer when there is a change of engineering process and/or raw material that have
18、an impact on the environment?有37. 當原材料組成的成分發生變化時,是否遞交必要的資訊或檔通知客戶?變化的過程是否考慮HSF要求?When there is a change in the material or composition, are the changes conform to HSF requirement? Is the customer notified of the changed?我司原材料组成的成分未变化过38. 供應商內部是否制定環境管理物質一覽表,並符合客戶的要求。Do you have a material substance de
19、scription sheet in conformance with the current environmental laws and customer requirement?有,见環境管理物質一覽表項目Category評鑑內容Judgment Items評鑑說明Judgment Description評鑑等級Level得分ScoreEnvironmental (HSF) Management綠色環境(有害物質)系統控管能力39. 供應商針對環境管理物質的要求是否向相關人員宣導, 並定期實施危害通識訓練。Do you regularly provide training to your
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