咨询管理战略组织项目麦肯锡工具评估 SHA-4301-200099-02-16-b.ppt
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1、-41-C3.Establishing efficient&low-cost logistic systemSHA-4301-200099-02-16-b-x-42-MeansDescriptionDirect shipment to distributors in perpectureChallenge of rural selling require manufacture to deliver products actively to country level either by it own or through leveraging distributors forceSource
2、:Roland Berger&Partners interviewTrainContainerTruckLeveraging distributor to deliver products to county wholesaler wholesaler through offering free truckTo acquire new customer which is not accessible by distributor local branch can delivery by its ownTruckManufactureDistributorWholesaler&retailerW
3、holesaler&retailer dealer and retailerRetailer&bazaarCustomerPerpcetureCountyActive deliveryActive deliveryActive deliveryTownVillageNot economic to expand logistic system down to town levelBut sometimes,manufacturer can be directly deliver to bazaar,either by its own or through cooperation with dis
4、tributorRaise of transportation cost and truck investment is necessary for rural penetrationSHA-4301-200099-02-16-b-x-43-Consolidation of separate logistic of different brands is also necessaryCurrent status of Henkels logisticProblemsScattered logistic resource can not support deep distributionMore
5、 warehouseMore transportationUndermining ability to negotiate with the third party logistic providerHard to gain distributors support for deep distributionConsolidating national logistic system to support one or two major brandsGulinTianjingTiantianWIPPSegullSHA-4301-200099-02-16-b-x-44-In order to
6、keep competitive price and business profitability manufacture should reduce logistic cost to minimum level while keeping necessary logistic capacityExample:P&Gs cost structureAnalysisLogistic cost is very sensitive for detergent manufacturer for it account for over 10%of total costGenerally it is ea
7、sier to cut logistic cost than manufacturing or material costTransportation and warehousing cost is the major costs in logistic and can be reduced through redesign physical network,process and imperilingBut cost reduction should not be achieved at the cost of impairing necessary logistic capacity fo
8、r rural penetrationLogisticMaterialManufacturingTransportationOperation expenseHandling cost and insuranceWarehousingSHA-4301-200099-02-16-b-x-45-Requirement of rural selling drives company to develop an advanced logistic system to both boost sales and reduce costReducing inventory&warehousing costR
9、educing transportation costShortening lead timeReducing operational cash flowReducing scrapping and brokerageBenefit of advanced logistic systemCost reductionSalesincreaseStrengthening deep distribution coverageAcquisition of new customers Retaining customers through increase of customer satisfactio
10、nMotivating customer to push productsSHA-4301-200099-02-16-b-x-46-Redesigning physical network,streamlining process and improving warehousing&transportation are keys to effective&low-cost logistic systemRedesigning physical networkStreamlining process Improving warehousing&transportationNo.of produc
11、tion site and locationNo.and location of Regional Distribution centerConsolidate of supply chainDirect deliveryJITEDSIntroducing advanced warehousing practiceOutsourcingFlexible transportation meansTruck empowerment SHA-4301-200099-02-16-b-x-47-Setting manufacturing sites in major strategic areas wi
12、ll contribute to deep distribution and lower transportation cost at the expense of increased manufacturing costLocation of manufacturing site of QiqiangAnalysisNeimengBenxiShanxiXianSichuanGuizhouAnhui*:Libai reach local production through OEM to reduce manufacturing cost and initial investment,but
13、the quality of products and reliability of supply is problematicAcquiring manufacture sites in major strategic area*Local production&local distributionFast reaction to local demandShort lead timeShort-term transportation and low transportation costIncrease of manufacturing costApproachProsConsManufa
14、cturing&distribution detergent in one brandSuitabilitySHA-4301-200099-02-16-b-x-48-Reducing manufacturing site and establishing regional distribution center will reduce manufacturing cost,but its transportation cost will rise accordinglyRDC of P&GAnalysisBeijingChengduGuangzhouReducing manufacturing
15、 sites(P&G has slashed its manufacturing site from 7 to 3)Establishing RDCLower down manufacturing costKeep efficient logistic operationIncrease of transportation cost because of long-distance transportationApproachProsConsMulti-brand or multi-product logistic operation SuitabilityWuhanShanghaiSHA-4
16、301-200099-02-16-b-x-49-Streamlining process requires adoption of advanced logistic practice and IT investmentAdvanced logistic practiceConsolidation of supply chainDirect deliveryJIT SupplyEDSApproachEffectStreamline process through inter-link detached level of supply chain from order processing to
17、 deliveryInventory reduction Short lead timeFinished products are delivered directly from production line to RDC through truckReduction of warehousing costFast cash flowShort lead timeProduction and supply to orderReduction of inventory&warehousing cost Short lead timeInvestment in IT development to
18、 link customer to manufacturingFast data exchange to keep monitoring stock level in distributorIn-time deliveryReduction of inventory costAvoiding sales lossStrengthening customer relationshipSHA-4301-200099-02-16-b-x-50-Traditional Warehousing Directional WarehousingWarehouse facilities not integra
19、ted to supply chainTendency to increase size and new location as neededPartial or non-palletized movement of inventorySingle level pallet highLoading and unloading mainly manualChoice of location biased to obvious factorsSlow moving or obsolete inventoryMixture of LIFO and FIFOGoods that sit a lot,s
20、tock piling highTend to build buffer or just-in-case stockCo-packer not normally considered,like to ownWarehouse Integrated into supply chainRationalizing via reconsolidating and/or closurePalletized movement of goods Multi-level pallet highUsing forklift for loading and unloadingBeing optimized via
21、 multi-considerationsSeparately placed to be attended toFIFO practice and direct delivery from factoriesGoods that move a lot,warehouse relatively emptyTend to build just-in-time stockCo-packer considered to be logistics alliance as wellAdoption of advanced warehousing practice will reduce inventory
22、&warehousing costSHA-4301-200099-02-16-b-x-51-Reduction of warehousing cost can also achieved through outsourcing warehousing to the third partOne example in detergent companyPercentage of warehousing cost in total valuecomments“It takes Unilevel several years to come to the consensus that it is mor
23、e cost effective and efficient to use third-party logistics.”-Mr.Wu Weimin,Logistics management,Unilever“In our plan to build the second factory in Shanghai,we never think about to include a own warehouse.”-Mr.David Yang,Shanghai Logistics manager,RepSico Snack“I dont see any advantages for companie
24、s like UB to construct and run a warehouse by it own.”-Mr.Edward Wu,East China Logistics Manager,United BiscuitzOwn warehousingOutsourceWarehousingSHA-4301-200099-02-16-b-x-52-SC Johnson seeks to optimizes its logistics through outsourcingBackupShanghaiGuangzhou/ShenzhenBeijing/TianjinOwn warehouse
25、of the Chinese partnerOwn trucks inherited from the Chinese partnerShanghai Warehouse5km from production siteClose to a railway stationRaid-basic space:1,500 sqm;summer:3,000 sqmPick-pack/commissioning:SC Johnson peopleComputer connectedDistribution4 regional warehousesDifferent distribution between
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