GEFanuc0-15-16-18-21AllVersionBackupManual8257.pdf

《GEFanuc0-15-16-18-21AllVersionBackupManual8257.pdf》由会员分享，可在线阅读，更多相关《GEFanuc0-15-16-18-21AllVersionBackupManual8257.pdf（77页珍藏版）》请在淘文阁 - 分享文档赚钱的网站上搜索。

1、 Memex Automation Inc._ Fanuc CNC Backup Instruction Manual 1 Table of Contents Table of Contents.1 Procomm Plus version 4.8 Configuration.3 Serial Cable Connection.6 Memory Card Usage.8 What Data Can be Archived.9 CNC Parameter settings for RS-232 communications.11 CNC Parameters Related to Memory

2、Card Communications.13 How to Backup and Restore ALL Data in your CNC.14 Series 0 models A/B/C/D.14 Using the RS-232 interface.14 Series 16/18/21 models A/B/C,Powermate models D/H.16 Using the RS-232 interface.16 Series 15 models A/B.20 Using the memory card.20 Using the RS-232 interface.26 Series 1

3、6i/18i/21i/0i models A/B,Powermate i models D/H.29 Using the memory card.29 Using the RS-232 interface.34 Series 15i model A.38 Using the memory card.38 Using the RS-232 interface.43 How to Backup and Restore Programs in your CNC.47 Series 0 models A/B/C/D.47 Using the RS-232 interface.47 Series 16/

4、18/21 models A/B/C,Powermate models D/H.47 Using the RS-232 interface.48 Series 15 models A/B.49 Using the RS-232 interface.49 Series 16i/18i/21i/0i models A/B,Powermate i models D/H.50 Using the memory card.50 Using the RS-232 interface.54 Series 15i model A.55 Using the RS-232 interface.55 How to

5、Backup and Restore CNC Parameters in your CNC.57 Series 0 models A/B/C/D.57 Using the RS-232 interface.57 Series 16/18/21 models A/B/C,Powermate models D/H.58 Using the RS-232 interface.58 Series 15 models A/B.59 Using the RS-232 interface.59 Series 16i/18i/21i/0i models A/B,Powermate i models D/H.6

6、0 Using the memory card.60 Using the RS-232 interface.63 Series 15i model A.64 2 Using the RS-232 interface.64 How to Backup and Restore PMC Parameters in your CNC.66 Series 16/18/21 models A/B/C,Powermate models D/H.66 Using the RS-232 interface.66 Series 15 models A/B.67 Using the RS-232 interface

7、.67 Series 16i/18i/21i/0i models A/B,Powermate i models D/H.68 Using the memory card.68 Using the RS-232 interface.70 Series 15i model A.72 Using the RS-232 interface.72 Open Systems Backup and Restore using the Basic Operation Package(BOP).74 References.75 3 Procomm Plus version 4.8 Configuration T

8、he following setup information applies to ProComm Plus 2.0 for Windows 95/98 through version 4.8 for Windows 95/98/2000/XP.NOTE:It is possible that you may experience timeouts when uploading a program using drip feed to the CNC while using ProComm Plus Version 4.8.ProComms default delay time is to w

9、ait 20 seconds after an XOFF command and then abort.Symantic has provided a solution to this on their web pages.For further explanation,please visit their Tech Support site at http:/ a search for that version of Procomm product and open the FAQ section for that product.1.After installing ProComm Plu

10、s,launch the application by double clicking on the appropriate icon or selecting the appropriate item from the Start button.If you need any additional help on installing or launching the application,please refer to the ProComm documentation that accompanied the software.This is the main screen of Pr

11、oComm Plus.Clicking the SETUP button will bring up the screens used to change the communications parameters.2.By clicking the SETUP button the following screen appears.Click on the“System tab followed by the Modem Connection button.Next,select direct connect Com1 from the Current Modem/Connection dr

12、op down box.To configure the Com1 port,click on the Modem/Connection Properties button.4 3.After selecting the Modem/Connection Properties button,you should see the following screen.Set your PC to match the following:5 Click on OK to accept the settings and close the window 4.Clicking on the Data ta

13、b of the Setup screen allows you to set the type of transfer to be used.Click on the Transfer Protocol button.To communicate with the CNC,you should select ASCII from the Current Transfer Protocol drop down box.Set the remaining fields in this window to match those shown below.Click on OK to accept

14、the settings and close the window 6 Serial Cable Connection The GE Fanuc CNC controls have a minimum of one serial communication port available for communications.This port is designed to conform to the basic requirements of the EIA232C standard.Connection to an EIA232 or EIA574 compliant device can

15、 be accomplished using a null modem cable.Communication Cable Diagrams EIA232C Null Modem Cable This cable,utilizing a DB25P connector to a DB25S connector,uses Control Codes also known as Software Handshaking.Controls and PG systems use serial inter-face.NOTE:Pin#25 has 24 volts power supply on it.

16、Do not use for normal interface connection or damage to the control may occur.EIA232C to EIA574 Null Modem Cable This cable can be used for interfacing between IBM-compatible computers and GE Fanuc controls.This cable uses a DB25P connector to a DB9S connector.This is the most commonly used cable fo

17、r communications and is available from GE Fanuc or easily fabricated.7 26418753220865473DB25P(male)DB9S(female)RDSDSGRSCSCDERDRRDSGRSCSDRCDERSD FG:Frame ground SD:Send data RD:Receive data RS:Request to send CS:Clear to send DR:Data set ready SG:Signal ground ER:Equipment ready CD:Received line sign

18、al detector 8 Memory Card Usage Three types of memory cards can be used with our CNC and Power Mate controls:1.ATA Flash Rom 2.SRAM(Static Ram Access Memory),which are battery-backed.3.FlashROM(called FROM for the rest of this document),which do not require battery backup.Which type of memory card d

19、o you need?The Pros and Cons of each type of card are given below.We recommend SRAM or ATA Flash.The SRAM works with a larger variety of controls,but requires a small battery on the card to retain its memory and should not be used as a permanent storage device.ATA Flash is lower cost and can be used

20、 for permanent storage of backup files,but is newer technology and therefore works with a smaller number of controls.Memory Card Type ATA Flash SRAM FROM Works with i series controls Yes Yes Yes Works with 15/16/18/21-B and 20/21-A controls No Yes Yes Works with PowerMate-C/D/E/F/H/I controls No Yes

21、 Yes Can read/write from a PC Yes Yes No Fast Write Time Yes Yes No Plug and Play for WIN95 and newer Yes No No Low Cost Yes No Yes Requires battery to retain backup data No Yes No Files can be deleted individually Yes Yes No Can be formatted on PC Yes Yes No Requires special drivers No No Yes GE Fa

22、nuc Part Numbers 44A725977-G09(8MB)44A725977-G01(2MB)44A725977-G02(4MB)44A725977-G10(16MB)44A725977-G03(4MB)9 What Data Can be Archived The system software that operates GE Fanuc CNC controls is stored in EPROM.They are essentially fixed and unchangeable.The CNC is shipped from GE Fanuc ready for th

23、e machine builder to customize for his application.The files needed for final operation are contained in non-volatile RAM,or battery backed-up RAM.The data stored here can be lost for a variety of reasons and therefore must be saved externally on permanent media.It is recommended that all user data

24、be kept both on a computer diskette or CD-ROM as well as on paper to ensure that it will be available in time of need.User Files Long term archival:1.CNC Parameters(including servo parameters)2.Pitch Error Compensation(if used)3.PMC Parameters(or Diagnostic Data on FS-0 Controls)This data seldom cha

25、nges after installation of the machine tool.However,the archive must be updated whenever changes are made Data that changes regularly.1.Tool Offsets 2.Work Offsets 3.Dynamic Tool Offsets 4.Macro Variables 5.Tool Form Data 6.CAP Tool Data 7.CNC Part Programs This data should be backed up any time mai

26、ntenance is performed that might cause a memory loss.Data normally stored in EPROM but may be stored in RAM format:1.PMC ladder program 2.Macro executor programs File Naming When user data is saved to a diskette,it should be remembered that in an average plant there may possibly be multiple machines

27、 and controls of the same model.This means that there will be multiple versions of this data.There should be a complete set for each machine on which a GE Fanuc control is applied.It is important to realize that even identical machines may have different parameter data based on any number of factors

28、.The existence of so much similar data can easily cause problems if not addressed from the beginning,so some type of 10 system for naming and archiving files must be created.For example,when backing up the data,you will be asked what to name the resulting data file on disk.GE Fanuc recommends that y

29、ou use a unique name such as the machine serial number,brass tag or asset number,combined with an extension that helps label the type of data being backed up.By using the first eight(8)characters to identify the machine and the extension to identify the file type,much confusion can be avoided.For ex

30、ample,the filename BT156679.CNC could be used to name the CNC parameter file for machine BT156679.11 CNC Parameter settings for RS-232 communications The parameter tables on the following page can be used as a reference when setting up the various models of CNC control for RS-232 communications.Thes

31、e parameters tell the control which port to use and the device type(in this case,RS-232).These parameters also determine that the number of data bits will be“8”,the number of stop bits“2”,that“EVEN”parity will be used as well as a baud rate of 4800bps set.These settings coincide with the ProComm con

32、figuration explained earlier in this manual.Additionally,these parameters also unlock the custom macro protection,allowing the download of the macro programs.When setting CNC parameters ensure that the Parameter Write Enable(PWE)setting is set to“1”on the control settings screen.PWE Setting from ser

33、ies 16i-MA control PWE 12 Control Series 10/11/12/15A/15B/15i Parameters Port 1 Port 2 P 0000*1010*1010P 0020 12P 0021 12P 0011*00*00P 2201*00*00P 5001 1P 5002 2P 5110 8P 5111 2P 5112 10P 5120 8P 5121 2P 5122 10Control Series 0A/0B/0C/0D Parameter Port 1 Port 2 P 0000 1*1P 0010*0*0*P 0038 01*P 0050

34、1*1P 0250 10P 0251 10P 0552 10P 0553 10TVON 00ISO 0,12I/O 11PWE 11TAPEF 00Control Series 16/18/20/21-ABCi/0i Parameter Port 1 Port 2 P 0000*10*10P 0020 0,12P 0101 1*0*1P 0102 3P 0103 10P 0111 1*0*1P 0112 3P 0113 10P 3202*0*0*0*0 13 CNC Parameters Related to Memory Card Communications 1.Select the MD

35、I mode on the operator panel for the CNC.2.Go to the Offset/Setting screen.3.Set I/O channel=4.or 1.Select the MDI mode on the operator panel for the CNC.2.Place the CNC into an Emergency Stop condition.3.Set your control so that Parameter Write is enabled.4.For series 18i set parameter 20=4,series

36、15i set 20=4.These settings will let you upload and download files to the cards the same as you would to a PC and there is also an additional menu called all IO with additional I/O functionality.IO Channel Setting from series 16i-MA control IO Channel Setting 14 How to Backup and Restore ALL Data in

37、 your CNC One of the most common procedures on CNC controls during maintenance is to backup all of the data possible before working on a CNC system.In this manner,a maintenance person can easily restore the control to the original state should a problem be encountered during the maintenance activity

38、.Series 0 models A/B/C/D This series of controls is restricted to using the RS-232 interface for all data backup and restore operations.Using the RS-232 interface To Transfer Programs from CNC to PC From the CNC Side,do the following:1.Select EDIT mode.2.Select the PROGRAM screen.3.Depress I/O key.4

39、.Prepare the PC to receive file(See appropriate section on ProComm for receiving a file on the PC).5.To output an individual program,enter the Letter O and the part program number OR to output all programs enter 9999.To Transfer Program from PC to CNC From the CNC side,do the following:1.Select EDIT

40、 mode.2.Select the PROGRAM screen.3.Depress I/O softkey.4.Depress READ softkey.5.Send file from PC(See appropriate section on ProComm for sending from PC).To Transfer Parameters from CNC to PC From the CNC side,do the following:1.Select EDIT mode.2.Select the PARAMETER menu.3.Prepare PC to receive t

41、he file(See appropriate section on ProComm for receiving a file on the PC).4.Hold down EOB key and simultaneously depress OUTPUT START key.15 NOTE:Failure to press the EOB key and OUTPUT START will result in an incomplete parameter file being downloaded.Transfer Parameters from PC to CNC From the CN

42、C side,do the following:1.Set Parameter Write Enable(PWE)to 1.2.Select EDIT mode.3.Select the PARAMETER menu.4.Depress INPUT key.5.Send the parameter file from the PC(See appropriate section on ProComm for sending from PC).6.When the transfer is complete,turn CNC OFF and back ON to use the new param

43、eter set.Also verify that PWE is set to 0.NOTE:To upload and download PMC parameters(Diagnostics)and offsets,the procedures are the same as for the system parameters.The only difference is that you must be on the CNC Diagnostic Page for transferring PMC parameters and the Offset Page for transferrin

44、g offsets.16 Series 16/18/21 models A/B/C,Powermate models D/H The primary method for archiving data from this series of control is through the RS-232 port.Newer models B/C controls may have PCMCIA memory card slots located in the control rack and are accessible through the boot mode.For instruction

45、s on using the boot mode backup procedures for the model A/B controls,see the section for 16i/18i/21i/0i controls.Using the RS-232 interface First set the CNC parameters as per the settings in the section labeled“CNC Parameter Settings for RS-232 Communications”Punching CNC Parameters(CNC-PC)Connect

46、 the cable to the computer and the serial port on the CNC.Set up the computer in accordance with Procomm Plus Version 4.8 configuration.Set up the CNC for communications as per“CNC Parameter Setting for RS-232 Communication.”Perform the following steps on the PC and CNC as follows:PC Launch Procomm

47、Plus 4.8 PC Select File Receive from the toolbar PC Designate a name and directory for the saved data CNC Select EDIT mode.CNC Press SYSTEM key.CNC Hit softkeys PARAM,OPRT,+,PUNCH,EXEC.(You will see the parameters scroll up on the PC screen.)(The CNC will flash OUTPUT on the lower section of the CRT

48、.)Reading CNC Parameters(CNC PC)Connect the cable to the computer and the serial port on the CNC.Set up the computer in accordance with Procomm Plus Version 4.8 configuration.Set up the CNC for communications as per“CNC Parameter Setting for RS-232 Communication.”Perform the following steps on the P

49、C and CNC as follow PC Launch Procomm Plus 4.8 PC Select File Receive from the toolbar PC Designate a name and directory for the saved data CNC Select EDIT mode.CNC Press PROG key CNC To output current program hit softkeys PRGRM,OPRT,+,PUNCH,EXEC CNC To output all programs input O-9999 and hit+,PUNC

50、H,EXEC.(You will see the program scroll up on the PC screen.)(The CNC will flash OUTPUT on the lower section of the CRT.)Reading CNC Part Programs(CNC PC)Connect the cable to the computer and the serial port on the CNC.Set up the computer in accordance with Procomm Plus Version 4.8 configuration.Per