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1、 UHT MANUAl UHT11.2.3.452PART1 1Process description of indirect UHT plantUHT GEA Tuchenhagen Dairy SystemsGEA 1).a)b)plant on.3plant on sterilization main cleaning main cleaning2)(sterilization)sterilization.4催 偸 53)sterilization,000.4)”changing recipe”乘700sterilwater circling.4.1)乘 700(sterilwater
2、circling)Prepare product.”Prepare product”,.”production”64.2)production7 production:a)b)product infeed .product infeed production4.3)end the production 偸偸偸84.4)emergency stop of production 乊偸 4.5)other alarms 偸 5)cleaning 偸(changing recipe)5.1)short CIP caustic偸”short CIP acide”偸.95.2)main cleaning
3、偸6)switch off UHT plant 偸10error messages 11.0 UHT:check couplerbow/recipe!11.0UHT:11.1 UHT:prealarm heater temperature11.1UHT:11.2 UHT:UHT unsterile!11.2UHT:UHT 11.3 UHT:level BT LSA11.3UHT:LSA11.4 UHT:level BT LSL11.4UHT:LSL11.5 UHT:time stop11.5UHT:11.6 UHT:fault product infeed11.6UHT:11.7 UHT:pr
4、oduction fault11.7UHT:10.0 UHT:fault UHT stop button10.0UHT:UHT 10.1 UHT:fault motorprotection UAT1PU01 10.1UHT:UAT1PU01 10.2 UHT:fault motorprotection UAT4PU01 10.2UHT:UAT4PU01 10.3 UHT:fault motorprotection EAT1PU1010.3UHT:EAT1PU10 10.4 UHT:fault motorprotection EAT1PU2010.4UHT:EAT1PU20 10.5 UHT:c
5、over deaerator open10.5UHT:10.6 UHT:fault air pressure10.6UHT:10.7 UHT:deaerator LSL10.7UHT:13.0 UHT:fault pusu out product13.0UHT:13.1 UHT:!transfer recipe!13.1UHT:!13.2 Homo:motorprotection oilpump13.2UHT:13.3 Homo:motorprotection mainmotor13.3UHT:13.4 Homo:ventilation lack Homo13.4UHT:13.5 Homo:R
6、eserve 13.5UHT:13.6 Homo:feedback Homo on is missing13.6UHT:作13.7 Homo:no oilpressure13.7UHT:12.0 UHT:LSL acide concentrate container12.0UHT:12.1 UHT:LSL caustic concentrate container12.1UHT:12.2 Homo:Reserve12.2UHT:12.3 Homo:fault Homo12.3UHT:12.4 UHT:Reserve12.4UHT:12.5 UHT:medium lack caustic12.5
7、UHT:12.6 UHT:medium lack acide12.6UHT:12.7 UHT:Reserve12.7UHT:15.0 UHT:Reserve15.0UHT:1115.1 UHT:Reserve15.1UHT:15.2 UHT:Reserve15.2UHT:15.3 UHT:Reserve15.3UHT:15.4 UHT:fault time caustic/acide concentrate dosing15.4UHT:/15.5 UHT:Reserve15.5UHT:15.6 UHT:Reserve15.6UHT:15.7 UHT:Reserve15.7UHT:14.0 UH
8、T:Reserve14.0UHT:14.1 UHT:Reserve14.1UHT:14.2 UHT:Reserve14.2UHT:14.3 UHT:prealarm high plant pressure14.3UHT:催14.4 UHT:fault high plant pressure14.4UHT:14.5 UHT:Reserve14.5UHT:14.6 UHT:Reserve14.6UHT:14.7 UHT:Reserve14.7UHT:12Button description go to initial picture 13show operater button show all
9、plant parameters 14 show PID loops show limit values15 show signal exchange maintenance picture 16 error messages show the recipe message 17show service messages偸show the steps message(production and CIP)18logout loginchange langue(English or Germany or Chinese)plant on/off sterilizationproduct requ
10、est乘productionmain cleaningshort-CIP caustic short-CIP acideservicetime stop step+1 19PART FDS1)PRODUCTION STEPS stepdiscription0 basic position101 watering114 fill circle till deaerator115 emptying deaerator200 fill circle210 drain condensate300 heating over BT350 close circle400 heating450 sterili
11、zation490 sterilization finshed500 prepare cooling510 cooling 1 1520 cooling 2 2530 cooling 3 3560 stabilization580 change recipe590 prepare temperature700 sterilwater circling705 product priming710 emptying BT720 switch over/emptying BT/730 fill BT with product750 ready for production751 emergency
12、emtying BT754 product till deaerator755 empty deaerator 20760 product till sept.Homo770 product till highheater780 product till consumer790 product till return line800 production811 emptying BT after production812 switch over/emptying BT/813 fill BT with water814 water till deaerator815 emptying dea
13、erator820 water till sept.Homo830 water till highheater860 water till consumer870 water till return line880 emergency push out,request881 emergency push out,emptying BT882 emergency push out till deaerator883 emergency push out,deaerator empty.884 emergency push out till return line885 emergency pus
14、h out till recover887 emergency push out till recovertank888 emergency push out,rinsing889 emergency push out into drain212)CIP STEPS900 request cleaning901 watering902 fill up circle910 request prerinsing乘911 empty BT912 switch over913 filling BT914 prerinsing till deaerator915 empty deaerator 916
15、prerinsing乘919 prerinsing till return line920 request caustic921 empty BT922 switch over923 fill BT with caustic924 caustic till deaerator925 deaerator emptying927 caustic till return line929 push out dirty caustic930 swit over to BT933 redosing caustic937 caustic circling940 request rinsing941 empt
16、y BT942 switch over/rinsing BT/943 fill BT 944 rinsing till deaerator945 empty deaerator 947 inter rinsing950 request acide951 empty BT952 switch over22953 fill BT with acide954 acide till deaerator955 deaerator emptying956 push out caustic with acide957 acide till return line959 push out dirty acid
17、e960 switch over to BT BT963 redosing acide967 acide circling970 rinsing971 empty BT972 switch over973 fill BT 974 rinsing till deaerator975 empty deaerator 977 rinsing till return line979 emptying BT LSA BT LSA990 rinsing over sprayball991 cleaning finished997 cool down998 pump stop delay999 final impuls23 1.,.1.,.2.,.3.4.5.6.7.8.,.9.2.乏/催乥催(600bar)催乍 15006 300012乍24催催乥催乥乍 乍1500 1500 /()啓3000 3000/5000 啓()25()乍4500 /()6000/7500 /()9000/10500 /()12000/26()乍13500 /()15000/催(600bar)乍 催 催27()乍 GEA Tuchenhagen Dairy Systems 2004.12.30 28
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