承荷探测电缆工艺.xls

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1、 承荷探测电缆生产工艺卡序号型号导体结构绞合外径（mm)绞合节距mm标称绝缘厚度mm绝缘线芯标称外径mm涂炭外径 成缆外径(mm过线模外径mm成缆节距mm填充mm2饶包厚度mm饶包外径mm绝缘挤出饶包一次挤出二次挤出 第一层半导电带厚度0.01左向中侧mmmm第二层耐油包带1wGSB-4.77/0.320.9611.520.562.08单芯2.080.280.28mm2w4B-4.77/0.200.67.20.190.982.372.35160.206 1.210.12.550.10.090.13wGSB-5.619/0.261.315.60.582.46单芯00.33.060.290.290

2、.34wGSF46-5.619/0.261.315.60.582.46单芯00.33.060.290.290.35W3BP-5.67/0.210.637.560.261.151.172.482.4816.90.053 1.6540.33.080.130.130.36W3F46P-5.67/0.210.637.560.261.151.172.482.4716.80.053 1.6540.33.070.130.130.37W4BP-5.67/0.210.637.560.31.231.252.972.8719.50.325 1.9060.13.070.150.150.18W4F46P-5.67/0.

3、210.637.560.31.231.252.972.8719.50.325 1.9060.13.070.150.150.19WGSB-8.07/0.431.1914.2813.19单芯00.74.590.50.50.35+0.35双层10wGSF46-8.07/0.431.1914.2813.193.21单芯00.74.590.50.50.35+0.36双层11W3BP-8.07/0.320.9611.520.431.821.843.923.926.50.132 4.1440.454.80.220.210.15+0.3双层12W3FF46-8.07/0.320.9611.520.431.82

4、3.923.926.50.132 4.1440.454.80.220.210.15+0.3双层13W4BP-8.07/0.300.910.80.381.661.684.01427.20.592 3.4720.354.70.190.190.3514W4F46P-8.07/0.300.910.80.381.661.684.01427.20.592 3.4720.354.70.190.190.3515W7B-6.47/0.210.637.560.251.133.393.3927.10.051 1.5970.13.590.130.120.116W7BP-10.87/0.320.9611.520.461

5、.881.95.645.6445.10.141 4.4220.56.640.230.230.517W3BP-11.87/0.320.9611.5212.962.986.386.3843.40.35 10.960.858.080.50.50.25+0.6双层18W7BP-11.87/0.320.9611.520.722.42.427.27.257.60.23 7.2060.458.10.360.360.15+0.3双层19W7BPP-11.87/0.320.9611.520.62.162.186.486.4851.80.187 5.8370.88.080.30.30.2+0.6双层20W7F46

6、P-11.87/0.320.9611.520.722.42.427.27.257.60.23 7.2060.480.360.360.1+0.3双层21W7F46PP-11.87/0.320.9611.520.62.162.186.486.4851.80.187 5.8370.757.980.30.30.15+0.6双层22W7BP-12.67/0.320.9611.520.722.42.427.27.257.60.23 7.2060.88.80.360.360.2+0.6双层23W7F46P-12.67/0.320.9611.520.722.42.427.27.257.60.23 7.2060

7、.88.80.360.360.2+0.6双层24W7BP-13.27/0.320.9611.520.722.42.427.27.257.60.23 7.2060.858.90.360.360.25+0.6双层25W7F46P-13.27/0.320.9611.520.722.42.427.27.257.60.23 7.2060.858.90.360.360.25+0.6双层注：成缆节径比3、4芯取6.8，7芯取8.0。绝缘料改性聚丙烯PP1330,F46融体指数2.1-5.6。单层饶包半导电带，双层饶包第一层为半导电带，第二层为耐油饶包带。绝缘线芯7芯电缆选择橙色、橘红色或黑色线芯放置边缘作为

8、标记线芯，其他线芯均为材料本色。3、4芯电缆均有一根特色线芯标记。编制审核批准日期 乘荷探测电缆钢丝铠装工艺序号型号饶包外径内层钢丝股数内层钢丝直径内层铠装外径内层节距 外层钢丝股数外层钢丝直径外层铠装外径外层节距 内层紧压模 外层紧压模 涂F46液体右向左向孔径孔径固化成膜根mmmmmm根mmmmmmmmmmmm1wGSB-4.72.08120.613.321.95150.764.8232.053.284.70.052w4B-4.72.55120.473.4923.21180.644.7731.723.474.70.053wGSB-5.63.06120.484.0226.73180.795.

9、637.244.025.60.054wGSF46-5.63.06120.494.0426.87180.795.6237.374.045.60.055W3BP-5.63.06120.54.0627180.795.6437.514.065.60.056W3F46P-5.63.08120.514.127.27180.795.6837.774.075.60.057W4BP-5.63.07180.524.1127.33180.795.6937.844.085.60.058W4F46P-5.63.07180.534.1327.46180.795.7137.974.15.60.059WGSB-8.04.59

10、130.545.6737.71161.28.0753.675.6580.0510wGSF46-8.04.59130.555.6937.84161.28.0953.85.6580.0511W3BP-8.04.8180.565.9239.37181.118.1454.135.8880.0512W3FF46-8.04.8180.575.9439.5181.118.1654.265.8880.0513W4BP-8.04.7180.585.8638.97181.118.0853.735.8380.0514W4F46P-8.04.7180.595.8839.1181.118.153.875.8380.05

11、15W7B-6.43.59180.64.7931.85180.896.5743.694.726.40.0516W7BP-10.86.64180.617.8652.27181.510.8672.227.8510.80.0517W3BP-11.88.08240.629.3261.98241.2611.8478.749.3211.80.0518W7BP-11.88.1240.639.3662.24241.2611.88799.3511.80.0519W7BPP-11.88.08240.649.3662.24241.2611.88799.3511.80.0520W7F46P-11.88240.659.

12、361.85241.2611.8278.69.311.80.0521W7F46PP-11.87.98240.669.361.85241.2611.8278.69.311.80.0522W7BP-12.68.8260.6710.1467.43251.2612.6684.1910.1312.60.0523W7F46P-12.68.8180.6810.1667.56241.3612.8885.6510.1312.60.0524W7BP-13.28.9170.6910.2868.36231.4713.2287.9110.2813.20.0525W7F46P-13.28.9170.710.368.5231.4713.2488.0510.313.20.05 注：钢丝符合GB1178，抗拉强度1400Mp,超深井抗拉强度应为2000Mp,超深井电缆用钢丝美国牌号C1085抗拉强度2000Mp,特超深井超高强度电缆用钢丝美国牌号MP35 抗拉强度 4200MP.2200-3500M(深井）3500-5500（超深井）5500-7000M(特超深井）.防硫化氢钢丝正在研究探索。东营中兴电缆，结合国产机器特点配备了恒张力预变形系统，采用热成型铠装工艺。钢丝预应力是电缆额定拉力40%。编制张新庆审核批准日期