接触网零件安装_bi24045.pdf

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1、Cantilever Structure and Registration Devices 腕臂与定位装置 page 1 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc All changes in comparison with the last revisions are marked with a vertical line at the mar

2、gin.Rev Date Prepared Date Approved Revision 2007-11-11 G.Zimmert 1 2008-01-09 Solka/Zim.2 2008-08-19 Solka update 3 2008-11-03 Solka Update out of running 4 2009-02-12 Solka Tightening torque M1 changed from 75Nm to 50Nm We reserve all rights in this document and in the information contained therei

3、n.Reproduction,use or disclosure to third parties without express authority is strictly forbidden.Balfour Beatty Rail GmbH 1.General 总则 2 2.Design and Functioning 设计与性能 4 3.Installation procedure 安装程序 5 3.1 Hinge assembly for cantilever(7)+(8)+(9)5 3.2.Stay for Steady tube(10)定位管斜拉线（10）7 3.3.Hook Cl

4、amp(11)定位环钩（11）9 3.4 Drop bracket(3+4)定位支持器(3+4)10 3.5 Installation of Steady arm(1)定位器的安装（1）10 3.6 Installation of Contact wire clamp(2)定位线夹的安装（2）11 3.6.1.Installation out of running clamp 13 3.7 Installation of wind stay 安装防风拉线(12)+(13)14 4.Control of Lifting Range of limted Steady arm 15 5.Tools

5、工具 16 6.Drawings 图纸 18 Cantilever Structure and Registration Devices 腕臂与定位装置 page 2 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc All changes in comparison with the last revisions are marked with a v

6、ertical line at the margin.Rev Date Prepared Date Approved Revision 2007-11-11 G.Zimmert 1 2008-01-09 Solka/Zim.2 2008-08-19 Solka update 3 2008-11-03 Solka Update out of running 4 2009-02-12 Solka Tightening torque M1 changed from 75Nm to 50Nm We reserve all rights in this document and in the infor

7、mation contained therein.Reproduction,use or disclosure to third parties without express authority is strictly forbidden.Balfour Beatty Rail GmbH 1.General 总则 The Cantilever Structure and the Registration devices will be preassembled in the warehouse.Some information about the Installation of the Ca

8、ntilever Strudture are described in the General Descirption Point.The importend is the manufacturing of the cantilever devices according the results of the Cantilever calculation.腕臂与定位装置应在仓库加工预配，然后现场安装。在前文的接触网一般性介绍中，对腕臂的安装已经作了描述。就腕臂结构而言，最重要的是要严格按照腕臂计算书的数值进行加工预配。For the preassembling in the warehouse

9、 special instruction and training will be organized.预配之前，还要在料库组织专门培训。These installation instructions are valid for the type and variant of the product described in drawings Point 3.本指导书用于保富铁路公司图纸第 3 条 所描述的各种零件。This installations instruction contains information about the structure and method of inst

10、allation of the product.This should be read by all persons working on,or with the product.本指导书包括所用零件的结构及安装方法，适用于所有对其加工或安装的人员。WARNING 注意事项 Use the product only for its intended purpose 本产品仅适用于设计文件所规定的目的。The use complies with the intended purpose if:用途必须与设计目的相吻合：the product is operated in accordance w

11、ith the agreed terms of delivery and the stated technical specifications,and 有关本产品的操作使用必须符合装运及技术规格书的有关条款。且 all supplied devises and special tools are used exclusively for the intended purpose and in accordance with the appropriate installation instructions.所供零件及专用工具用于安装目的并且符合安装指导书的要求。All persons per

12、forming the installation,commissioning,operation and maintenance of the product must posses qualification and experience in the following basics skills:所有执行本产品安装、调试、运营及维护的人员必须具有以下所述的资格和经验：installation methods,熟悉产品的安装方法 working in accordance with,and on the basis of drawings,识图并按图纸作业 working in accor

13、dance with the installation instructions,Cantilever Structure and Registration Devices 腕臂与定位装置 page 3 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc All changes in comparison with the last revisions a

14、re marked with a vertical line at the margin.Rev Date Prepared Date Approved Revision 2007-11-11 G.Zimmert 1 2008-01-09 Solka/Zim.2 2008-08-19 Solka update 3 2008-11-03 Solka Update out of running 4 2009-02-12 Solka Tightening torque M1 changed from 75Nm to 50Nm We reserve all rights in this documen

15、t and in the information contained therein.Reproduction,use or disclosure to third parties without express authority is strictly forbidden.Balfour Beatty Rail GmbH 按照安装指导工作 accident prevention and safety regulations,预防事故及遵守安全规则 commissioning methods and commissioning procedures,熟悉调试方法和调试步骤 first aid

16、.急救 Please refer to national regulations(EN 50110 in Europe)请参阅有关规范（欧洲 EN 50110）Cantilever Structure and Registration Devices 腕臂与定位装置 page 4 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 2.Design and

17、 Functioning 设计与性能 Steady Device is attached to cantilever structures.One end of this device will be connected with the X-Tube of the cantilever by a eye clamp,and the other end will be connected with messenger wire support clamp by a stay wire.定位装置连接于腕臂结构上，其中一端通过定位环与斜腕臂连接，另一端用定位管吊线与承力索支撑线夹相连接。The s

18、teady arm is connected to the contact wire by a steady clamp(contact wire clamp).The steady clamp(contact wire clamp)fits to the contact wires according to Chinese standards with cross section 150 mm2.定位装置中的定位器通过定位线夹与接触线相连。定位线夹适合中国 150 mm2(正线)及 120 mm2(站线)标准截面的接触线。The limited steady device shall mee

19、t the requirement for pantograph being uplift for 200mm limit.限制定位装置满足受电弓在抬升 200mm 时的限位要求。Fig.1 图 1 Cantilever Structure and Registration Devices 腕臂与定位装置 page 5 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331

20、910.doc Fig.2 图 2 3.Installation procedure 安装程序 3.1 Hinge assembly for cantilever(7)+(8)+(9)(7)+(8)+(9)为腕臂旋转组件 Cantilever Structure and Registration Devices 腕臂与定位装置 page 6 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL d

21、oc.no.52331910.doc Fig.3 图 3 Fig 3a Eye Clamp for Tube(7)定位环（7）Fig.3b Swivel Joint(8)旋转接头（8）Fig 3c Clevis End Fitting for Tube(9)双耳套筒（9）1.Install the eye clamp(Fig 3a)at the calculated point at the skewed cantilever tube 70 mm and adjust vertically the position of the clamp.Fasten the two nuts of th

22、e U-bolt by turning with a torque controlled spanner using also the washers.The tightening torque for every nut is 70 Nm.Check it repeatedly to keep the same fastening torque for both nuts.Cantilever Structure and Registration Devices 腕臂与定位装置 page 7 of 34 OCS-Components Installation-and Maintenance

23、Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 把定位环（图 3a）安装在直径为 70 毫米斜腕臂管的经过计算的位置上，垂直地调整该定位环的位置。装上垫片，用力矩扳手拧紧 U 形螺栓的 2 个螺丝。螺丝的最大力矩为 70 Nm。对两个螺丝的力矩进行检查，力矩应该一致。2.Once the eye clamp is fixed to the skewed cantilever,take the swivel joint and put the ear

24、of the eye clamp between the two ears of the swivel joint.装上定位环之后，把定位环的单耳放入旋转接头的两个耳朵之间。Fix the eye clamp with the swivel joint with the pin(Fig.3b)and save with the split pin.用销钉（图 3b）固定定位环和旋转接头，然后再插上开口销。3.Put the clampbody of the swivel joint between the two ears of the clevis end fitting for tube

25、and fix the two fittings with a pin(Fig.3c)and save it with the split pin.把旋转接头的本体插入双耳套筒的两个耳朵之间，插上销钉(图.3c)，然后用开口销将其锁闭 4.Install the steady tube 55 mm inside the eye end fitting and tight the two bolts with a torque controlled spanner at 75 Nm per bolt(M1)and 50 Nm per nut(M2)把直径为 55 mm 的定位管插入双耳套筒，用力

26、矩扳手拧紧两个螺丝，每个螺丝(M1)的力矩为 75 Nm，螺母(M2)的力矩为 50 Nm。5.Push on the end of the steady tube the plastiv cap(5)套上管帽（5）。3.2.Stay for Steady tube(10)定位管斜拉线（10）Pressure Tools 压接工具:Primat To facilitate the dropper assembling use a simple device with two work bolts disposed opponent in necessary dropper length.Can

27、tilever Structure and Registration Devices 腕臂与定位装置 page 8 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 斜拉索简单的加工方法：做一个简便的工具，根据所需要的长度在对应的位置上安装两个工作螺栓 1.Insert the compression connector over the wire en

28、d,prepare a loop on one end of the wire and lay in the thimble.Overlap of wire aprox.10mm 把压接管从线的一端穿进去，然后把线做一个环形，再放入心形环。重叠距离约 10mm。2.Hang up the loop with the thimble on one work bolt.Use the hand compression tool Primat O6T with the oval compression dies Code 16 to be compressed the crimp connector

29、 by two pressings,as indicate on the crimp connector(see Point?and special Manual for Primat 06T)把带心形环的线环挂在工作螺栓上，用带椭圆形压膜（Code 16）的压接钳（Primat O6T）压紧压接管，如图所示要压两道。3.Hang the second thimble on the opponent work bolt form a second loop over the thimble,stretch the wire,mark the overlapping position and c

30、at the wire with a steel shear.把另一端的线环套入对应的工作螺栓上，把线扽直，做好回头并作个标记，然后剪断钢线。4.Insert the second compression connector over the wire end,prepare a loop on end of the wire and lay in the thimble.Overlap of wire aprox.10mm 穿上另一个压接管，做一个环形并放入心形环。重叠距离约 10mm。5.Pressuring the second piece repeating the process a

31、s the first one.重复第一个压接管的操作程序，压紧压接管。The final installation way for the cantilever dropper should be as shown below:腕臂斜拉线的安装方法如下：Cantilever Structure and Registration Devices 腕臂与定位装置 page 9 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuha

32、n-Guangzhou PDL doc.no.52331910.doc 3.3.Hook Clamp(11)定位环钩（11）1.Install the hook clamp at the calculated point on the steady tube and adjust vertically position of the clamp.Fasten the two nuts of the U-bolt by turning with a torque spanner using also the washers.The tightening torque for every nut

33、is 35 Nm.Check it repeatedly,to keep the fastening torque same for both nuts.把定位钩安装在定位管的经过计算的位置上，垂直地调整该定位钩的位置。装上垫 片，用力矩扳手拧紧 U 形螺栓的 2 个螺母。螺母的最大力矩为 35 Nm。对两个螺母的力矩进 行检查，力矩应该一致。2.Install the ready manufactured cantilever dropper very easily via turning the thimble for 90,push the thimble now over the ho

34、ok and turn the thimble back in the normal position.This connection finally secures itself latest with coming all loads on it.把预制好的定位管斜拉线套入定位钩，首先把线环旋转 90，把线环套入钩里，然后 恢复正常的位置。这种连接方式可以确保斜拉线承受所有的负荷。Cantilever Structure and Registration Devices 腕臂与定位装置 page 10 of 34 OCS-Components Installation-and Mainte

35、nance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 3.4 Drop bracket(3+4)定位支持器(3+4)Drop bracket 定位支持器 1.Loose both nuts and washers(3)of the U-bolt(2).Fix the drop bracket on the registration tube.卸掉 U 形螺栓的螺母和垫片，把定位支持器装到定位管上。Adjust vertically positi

36、on of the drop bracket.Fasten the two nuts by turning with a torque controlled spanner.The tightening torque M for every nut is 70 Nm.Check it repeatedly,to keep the fastening torque same for both nuts.垂直调整定位支持器的位置。用力矩扳手拧紧两个螺母，每个螺母的紧固力矩最大为 70 Nm.对两个螺母的力矩进行检查，力矩应该一致。3.5 Installation of Steady arm(1)定

37、位器的安装（1）1.Bent the steady arm down and shift with the gap of the steady arm hook over the drop bracket notch.For fixing the steady arm on the contact wire of the catenary use contact wire clamp 定位器的头朝下，在定位支持器底部的凹进处把定位器从其开口处套入。然后把定位器另一端的接触线线夹固定到接触线上。2.Install the both electrical connector(3+4)安装电连接（3

38、+4）Cantilever Structure and Registration Devices 腕臂与定位装置 page 11 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc Drop bracket with electrical connecting 带电连接的定位支持器 Fixing with Bold,Washers and Nuts M10

39、 on the steady arm and on the drop bracket according figure above.按照上图给出的数据，在定位器和定位支持器上安装螺栓、垫片。螺母为 M 10。3.6 Installation of Contact wire clamp(2)定位线夹的安装（2）The contact wire clamp can be installed before you install the steady arm 在安装定位器之前就可以先安装定位线夹。Cantilever Structure and Registration Devices 腕臂与定位装

40、置 page 12 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc Contact wire clamp 定位线夹 NOTE 注：All bolted connections to CW or MW should be treated with acid-free lithium grease before installation.在安装之前，所有螺

41、栓紧固的接触线和承力索线夹均须涂抹无酸锂基润滑脂。Please give Attention:The ends of the U-pin show always away from the steady arm!注意 U 型塞钉的方向，从里向外安装。1.Loosely both bolts and nuts(3 and 4),fix the clamp on the bolt of steady arm holder.Insert the U-pin(5)from screw side over the notch.放松螺栓和螺母(3 和 4），把定位线夹安装在定位器线夹座上。插上 U 形销钉

42、（5）.2.Bend the two ends of the U-pin 60 upward.把 U 形销钉的末端向上弯曲 60。For beding you should not use a hammer 禁止使用锤子。Cantilever Structure and Registration Devices 腕臂与定位装置 page 13 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL

43、doc.no.52331910.doc Pls.use a stabil steel tube with inner diameter 4.5 5 mm 用 4.5-5 mm的钢管。Please give Attention:The ends of the U-pin show always away from the steady arm!注意 U 型塞钉的方向，从里向外安装。3.Hang up the steady arm with contact wire clamp on the contact wire guide.Fasten the two nuts by turning wit

44、h a torque controlled spanner.The tightening torque M for each bolt is 25 Nm.把定位器通过线夹装到接触线上。用力矩扳手拧紧两个螺母，每个螺母的力矩 M 为 25 Nm。Notice 注意 Before assembly the contact wire clamp the clamping surface has to be cleaned from dust or oxide for exemple by means of a steel brush 在安装定位线夹之前，应用钢刷清理接触表面，使其无灰尘或氧化物。3.

45、6.1.Installation out of running clamp The clamp should be installed according to the candrop calculation result,working load should always face to F1.必须按照 Candrop 软件计算的结果安装线夹，其工作荷载应当永远和 F1 方向一样。Also look to drawing 请见图 3 EGF 009181 Z 3023.Cantilever Structure and Registration Devices 腕臂与定位装置 page 14

46、 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 3.7 Installation of wind stay 安装防风拉线(12)+(13)Eye clamp for wind stay 防风拉线固定环(12)1.Install the Eye clamp for wind stay at the calculated point on the ste

47、ady tube and adjust vertically position of the clamp.Fasten the two nuts of the U-bolt by turning with a torque controlled spanner using also the washers.The tightening torque for every nut is 35 Nm.Check it repeatedly,to keep the fastening torque same for both nuts.Cantilever Structure and Registra

48、tion Devices 腕臂与定位装置 page 15 of 34 OCS-Components Installation-and Maintenance Instructions 安装及维护指导 revision 04 date 2009-02-12 Project Wuhan-Guangzhou PDL doc.no.52331910.doc 把拉线固定环安装在定位管的经过计算的位置上，垂直地调整该定位环的位置。装上垫片，用力矩扳手拧紧 U 形螺栓的 2 个螺母。螺母的最大力矩为 35 Nm。对两个螺母的力矩进行检查，力矩应该一致。For better maintenance routi

49、ne check the eye clamp(part 12)should face to the tensioning device.为了便于日常维护，防风拉线固定环(部件 12)应装在面向补偿装置一侧。Pls.give attention,that the eye is located in horizontal direction 注意：拉线环要成水平方向。Windstay 防风拉线(13)2.Contrive the wire into the eye of the clamp and on the other side into the intended hole in the St

50、eady arm。把拉线套到固定环上，另一端固定在定位器顶端的专用孔里。3.Push the washers and bending of the ends of the wire for windstay。向上推金属圈，并在末端作一个弯。4.Control of Lifting Range of limted Steady arm 限位定位器抬高范围控制 After Final Installation of Caternary(after Installation Stitch wire Assembling)the Lifting Range of the limited steady