QAD库存控制.ppt

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1、Inventory ControlMFG/PROeBThisdocumentcontainsproprietaryinformationthatisprotectedbycopyright.Nopartofthisdocumentmaybephotocopied,reproduced,ortranslatedwithoutthepriorwrittenconsentofQADInc.Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.QADInc.providesthismaterialasisandmakes

2、nowarrantyofanykind,expressedorimplied,including,butnotlimitedto,theimpliedwarrantiesofmerchantabilityandfitnessforaparticularpurpose.QADInc.shallnotbeliableforerrorscontainedhereinorforincidentalorconsequentialdamages(includinglostprofits)inconnectionwiththefurnishing,performance,oruseofthismateria

3、lwhetherbasedonwarranty,contract,orotherlegaltheory.Somestatesdonotallowtheexclusionofimpliedwarrantiesorthelimitationorexclusionofliabilityforincidentalorconsequentialdamages,sotheabovelimitationsandexclusionmaynotbeapplicable.PROGRESSisaregisteredtrademarkofProgressSoftwareCorporation.Windowsisatr

4、ademarkofMicrosoftCorporation.MFG/PROisaregisteredtrademarkofQADInc.QAD,QADeQ,andtheQADlogoareatrademarksofQADInc.Allotherproductsandcompanynamesareusedforidentificationpurposesonly,andmaybetrademarksoftheirrespectiveowners.Copyright2001byQADInc.AllRightsReserved.QAD Inc.6450ViaRealCarpinteria,Calif

5、ornia93013Phone(805)684-6614Fax(805)684-1890LearningShttp:/ HoursEXITMessagesBreaksEmergencySmokingParkingRestroomsFacilitiesnexteB-IC-IN-020Course OverviewsIntroductiontoInventoryControlsBusinessConsiderationssSetupInventoryControlsProcessInventoryinMFG/PROeBnexteB-IC-IN-030Key EventsnextTransferWo

6、rk OrdersIssuesReceiptCounteB-IC-IN-040TerminologyABCAnalysisAssayPercentandGradeBackflushCycleCountEnterpriseMaterialTransferEntityInventoryStatusKeyItemLocationLotandSerialNumbersNettableReturnMaterialAuthorizationShelfLifeSiteWarehouseManagementSystemsnexteB-IC-IN-050Inventory FlowPurchaseOrderRe

7、ceiptInspectionStockroomFinishedGoodsReceivingShippingManufacturing(Work-In-Process)PurchaseOrderPurchaseOrderPurchaseOrderPurchaseOrderPurchaseOrderShipmentstoCustomersnexteB-IC-IN-070Inventory Control UsersMFG/PRO eBInventoryStaffReceiveShipmentsIssueStockTransferStockPrepareforCycleCountEnterCycl

8、eCountResultsPrepareforPhysicalInventoryEnterPhysicalInventoryResultsReceivingClerknexteB-IC-IN-075Course ObjectivesIn this class you learn how to:sIdentifysomekeybusinessconsiderationsbeforesettingupInventoryControlinMFG/PROeBsSetupInventoryControlinMFG/PROeBsProcessInventoryinMFG/PROeBnexteB-IC-IN

9、-080Related CoursesInitialMFG/PROSetup eB=PrerequisiteCoursesSales OrderManagementAllocationsand ShippingQualityManagementPurchase OrderManagementComplianceWork OrdersInventoryControleB-IC-IN-100Course OverviewIntroductiontoInventoryControlsBusinessConsiderationssSetupInventoryControlsProcessInvento

10、ryinMFG/PROeBSTOPSTOPeB-IC-IN-090Business ConsiderationsIn this section you learn how to:IdentifysomekeybusinessconsiderationsbeforesettingupInventoryControlinMFG/PROeBsSetupInventoryControlinMFG/PROeBsProcessInventoryinMFG/PROeBIdentify some key business considerations before setting up Inventory C

11、ontrol in MFG/PRO eBnexteB-IC-BD-010Business ConsiderationssCostingMethodStandardorAveragesNumberofSitesandLocationssCycleCountorPhysicalInventorysInspectReceivedMaterialssLotandSerialNumberssWarehousingBinNumberssComplianceModulesBackwardExplodedReceiptsnexteB-IC-BD-020Standard or Average CostingAV

12、ERAGE COST AVERAGE COST recalculated each recalculated each time an item time an item receivedreceivedSTANDARD COSTSTANDARD COST identify howidentify how much an item much an item shouldshould cost cost(fixed cost)(fixed cost)nexteB-IC-BD-030Number of Sites and LocationsnexteB-IC-BD-040Cycle Count a

13、nd Physical InventorynexteB-IC-BD-050Inspect Received MaterialsnexteB-IC-BD-060Lot and Serial NumbersRxRxRxRxnexteB-IC-BD-070Warehousing123456nexteB-IC-BD-080Compliance ModuleInventoryManagementandTransactionManagementsSiteSecuritysBatchControlsLotControlsWorkOrderControlsControlledSubstancenexteB-I

14、C-BD-090ReceiptsBackward exploded?nexteB-IC-BD-100ReviewsProcessesandProceduressReportingRequirementssCustomerExpectationssProductConfigurationnexteB-IC-BD-120Course OverviewIntroductiontoInventoryControlsBusinessConsiderationssSetupInventoryControlsProcessInventoryinMFG/PROeBSTOPSTOPeB-IC-BD-110Set

15、 up Inventory ControlIn this section you learn how to:IdentifysomekeybusinessconsiderationsbeforesettingupInventoryControlinMFG/PROeBSetupInventoryControlinMFG/PROeBsProcessInventoryinMFG/PROeBSet up Inventory Control in MFG/PRO eBnexteB-IC-SU-010Inventory Control SetupEntitiesInventory Status Codes

16、SitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesnexteB-IC-SU-020EntitiesPlant A An entity is a business that publishes financial statements and files tax returnsnexteB-IC-SU-030EntitiesInventory Status CodesSitesLocationsC

17、omplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupInventoryInventoryStatus CodesStatus Codes1.1.11.1.1nexteB-IC-SU-0401.1.1 Inventory Status Code MaintenancenexteB-IC-SU-0501.1.1 Inventory Status Code Maintenance Res

18、tricted TransactionsnexteB-IC-SU-060Key Inventory Transaction TypesCYC-CNTCycleCountAdjustmentCYC-ERRCycleCountErrorCYC-RCNTCycleCountRecountISS-CHL/RCT-CHLChangeInventoryDetailISS-DODistributionOrderShipmentISS-FASConfiguredItemComponentIssueISS-PRVPurchaseReturntoSupplierISS-RVInventoryReturntoSup

19、plierISS-SOSalesOrderShipmentISS-TRInventoryTransferISS-UNPInventoryUnplannedIssueISS-WOWorkOrderIssue/ComponentBackflushORD-POPurchaseOrderBookingORD-SOSalesOrderBookingRCT-CHLInventoryDetailMaintenanceLocationChangeReceiptRCT-DODistributionOrderReceiptRCT-FASConfiguredProductReceiptRCT-POPurchaseO

20、rderReceiptRCT-RSInventoryReturntoStockRCT-SORInventorySalesOrderReturnRCT-TRInventoryTransferReceiptRCT-UNPInventoryUnplannedReceiptRCT-WOWorkOrderReceipt,RepetitiveReceiptRJCT-WOWorkOrderRejectTAG-CNTPhysicalInventoryUpdateWIP-ADJWork-In-ProcessAdjustmentnexteB-IC-SU-070EntitiesInventory Status Co

21、desSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupSitesSites1.1.131.1.13nexteB-IC-SU-0801.1.13 Site MaintenancenexteB-IC-SU-090EntitiesInventory Status CodesSitesLocationsComplianceInventory Control

22、 FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupLocations1.1.18nexteB-IC-SU-1001.1.18 Location MaintenancenexteB-IC-SU-110EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory Accounts

23、Master CommentsLoad Inventory BalancesInventory Control SetupCompliance1.22nexteB-IC-SU-1201.22 Compliance MenunexteB-IC-SU-125EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control

24、 SetupInventory Inventory Control FileControl File3.243.24nexteB-IC-SU-1303.24 Inventory Control File Inventory Count ParametersCalendardaysbeforeexpirationthatanitemcanbeissuedMethodusedtocalculatetheerrortoleranceMaximumerrortolerancenexteB-IC-SU-1403.24 Inventory Control File AccountingHowcurrent

25、costiscalculatedFold-inorroll-upcostsformanufactureditemsShouldcurrentcostbemodifiedbyAPvouchernexteB-IC-SU-1503.24 Inventory Control File AccountingDetermineshowinventorytransactionsarecreatedCreateGLtransactionsfrominventoryactivitynexteB-IC-SU-160EntitiesInventory Status CodesSitesLocationsCompli

26、anceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupItemsItems1.41.4nexteB-IC-SU-170EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad I

27、nventory BalancesInventory Control SetupItem Inventory Item Inventory DataData1.4.51.4.5nexteB-IC-SU-1801.4.5 Item Inventory Data Maintenance ABC AnalysisnexteB-IC-SU-1903.6.3 Item ABC Status Report/UpdatenexteB-IC-SU-200EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileIte

28、msItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupInventory Inventory Account Account MaintenanceMaintenance1.2.131.2.13nexteB-IC-SU-2101.2.13 Inventory Account MaintenanceFor default GL Accounts,system looks for account/sub-account/cost center for t

29、his combination firstIf none are found,system takes accounts from 1.2.1 Product Line MaintenancenexteB-IC-SU-220EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupMaster Co

30、mments2.3.12nexteB-IC-SU-2302.3.12 Master Comment MaintenancenexteB-IC-SU-240EntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesInventory Control SetupLoad Load Inventory Inventory BalancesBalanc

31、es3 and 3.163 and 3.16nexteB-IC-SU-250Menus 3 and 3.16 Counting InventorynexteB-IC-SU-260Inventory Control Setup SummaryEntitiesInventory Status CodesSitesLocationsComplianceInventory Control FileItemsItem Inventory DataInventory AccountsMaster CommentsLoad Inventory BalancesnexteB-IC-SU-270Setup Ex

32、ercisesExerciseseB-IC-SU-280Course OverviewIntroductiontoInventoryControlBusinessConsiderationsSetupInventoryControlsProcessInventoryinMFG/PROeBSTOPSTOPeB-IC-SU-290Process InventoryIn this section you learn how to:IdentifysomekeybusinessconsiderationsbeforesettingupInventoryControlinMFG/PROeBSetupIn

33、ventoryControlinMFG/PROeBProcessInventoryinMFG/PROeBProcess Inventory in MFG/PRO eBnexteB-IC-PR-010Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventorynexteB-IC-PR-020Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesReceiptsTransfersHist

34、oryMaintenanceInventory Inventory TransactionsTransactionsnexteB-IC-PR-030Inventory FlowPurchaseOrderReceiptInspectionStockroomFinishedGoodsReceivingShippingManufacturing(Work-In-Process)PurchaseOrderPurchaseOrderPurchaseOrderPurchaseOrderPurchaseOrderShipmentstoCustomersnexteB-IC-PR-040Inventory Co

35、ntrol ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesReceiptsTransfersHistoryMaintenanceInventory Inventory TransactionsTransactionsnextReceiptseB-IC-PR-050Inventory Transactions ReceiptsReceipttransactionsarecreatedby:3.10ReceiptsSalesOrderReturn5.13.1PurchaseOrderReceipts12.15.

36、20DistributedOrderReceipt16.11WorkOrderReceipt16.12WorkOrderReceiptBackflush18.14RepetitiveLaborTransaction18.22.13BackflushTransaction18.22.19MoveTransaction-AdvancedRepetitive11.7.1.13RMAReceipts3.9ReceiptsUnplanned3.12ReceiptsBackwardExplodednexteB-IC-PR-0603.10 Receipts Sales Order ReturnnexteB-

37、IC-PR-0705.13.1 Purchase Order ReceiptsnexteB-IC-PR-08012.15.20 Distributed Order ReceiptnexteB-IC-PR-09016.11 Work Order ReceiptnexteB-IC-PR-10016.12 Work Order Receipt BackflushnexteB-IC-PR-11018.14 Repetitive Labor TransactionnexteB-IC-PR-12018.22.13 Backflush Transaction-Advanced Repetitivenexte

38、B-IC-PR-13018.22.19 Move Transaction-Advanced RepetitivenexteB-IC-PR-14011.7.1.13 RMA ReceiptsnexteB-IC-PR-1503.9 Receipts-UnplannednexteB-IC-PR-1603.12 Receipts-Backward ExplodednexteB-IC-PR-170Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesReceiptsTransfersHis

39、toryMaintenanceInventory Inventory TransactionsTransactionsnextIssueseB-IC-PR-180Inventory Transactions IssuesIssuetransactionsarecreatedby:7.9.15SalesOrderShipments16.10WorkOrderComponentIssue5.13.7PurchaseOrderReturns11.7.3ReturntoSupplierMenu(RTS)3.7Issues-Unplanned12.17.22DistributionOrderShipme

40、ntsnexteB-IC-PR-1907.9.15 Sales Order ShipmentsnexteB-IC-PR-20016.10 Work Order Component IssuenexteB-IC-PR-2105.13.7 Purchase Order ReturnsnexteB-IC-PR-22011.7.3 Return to Supplier(RTS)MenunexteB-IC-PR-2303.7 Issues-UnplannednexteB-IC-PR-24012.17.22 Distribution Order ShipmentsnexteB-IC-PR-250Inven

41、tory Control ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesReceiptsTransfersHistoryMaintenanceInventory Inventory TransactionsTransactionsnextTransferseB-IC-PR-260Inventory Transactions TransfersTransfertransactionsarecreatedby:3.4.1Transfer-SingleItem3.4.2Transfer-MultiItem3.4.

42、3TransferWithLot/SerialChangenexteB-IC-PR-2703.4.1 Transfer-Single ItemnexteB-IC-PR-2803.4.2 Transfer-Multi ItemnexteB-IC-PR-2903.4.3 Transfer With Lot/Serial ChangeCanbeusedforbins,shelves,etc.nexteB-IC-PR-300Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesRecei

43、ptsTransfersHistoryMaintenanceInventory Inventory TransactionsTransactionsnextHistoryeB-IC-PR-3103.21.1 Transactions Detail InquiryTransactiontypesdefinethesourceofanentryTheUserIDofthepersonwhoenteredthetransactionisstorednexteB-IC-PR-3203.17 Stock Availability InquirynexteB-IC-PR-3303.18 Allocated

44、 Inventory InquirynexteB-IC-PR-3403.19 Unallocated Inventory InquirynexteB-IC-PR-350Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryIssuesReceiptsTransfersHistoryMaintenanceInventory Inventory TransactionsTransactionsnextMaintenanceeB-IC-PR-3603.1.1 Inventory Detail Ma

45、intenancenexteB-IC-PR-3703.1.2 Detail Maintenance by Item/LotnexteB-IC-PR-380Processing ExercisesExerciseseB-IC-PR-385Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryCycle CountCycle CountnexteB-IC-PR-390Cycle CountCounttheitemsindicatedEnterinitialcyclecountresultsPri

46、ntcyclecountresultsreportRecountout-of-toleranceinventoryEnterrecountcyclecountresultsPrintcyclecountworksheet3.133.143.153.14nexteB-IC-PR-4003.13 Cycle Count Worksheet PrintnexteB-IC-PR-4101.4.16 Item-Site Inventory Data MaintUpdated by Cycle Count and used to determine whether to include item in c

47、ountnexteB-IC-PR-4203.14 Cycle Count Results EntrynexteB-IC-PR-4303.15 Cycle Count Results ReportnexteB-IC-PR-4403.14 Cycle Count Results EntrynexteB-IC-PR-450Processing ExercisesExerciseseB-IC-PR-385Inventory Control ProcessingInventory TransactionsCycle CountPhysical InventoryPhysical Physical Inv

48、entoryInventorynexteB-IC-PR-460Physical Inventory ProcessDelete/ArchiveOldTags3.16.23Create/PrintItem/BulkTags3.16.1,3.16.2,3.16.6Create/PrintItem/BulkTags3.16.1,3.16.2,3.16.6FreezeInventory3.16.4EnterTagCounts3.16.11ReviewResults3.16.7,3.16.15,3.16.18UpdateBalances3.16.21EnterRecounts3.16.12FreezeI

49、nventoryBalances3.16.4Alternative 1Alternative 2ORIf out of tolerancenexteB-IC-PR-4703.16.23 Tag Delete/ArchivenexteB-IC-PR-4803.16.4 Inventory Balance FreezenexteB-IC-PR-4903.16.1 Item Tag CreatenexteB-IC-PR-5003.16.2 Bulk Tag CreatenexteB-IC-PR-5103.16.6 Tag PrintnexteB-IC-PR-5203.16.11 Tag Count

50、EntrynexteB-IC-PR-5303.16.18 Inventory Variance ReportnexteB-IC-PR-5403.16.15 Uncounted Tag Report/Update3.16.7 Tag Void Status UpdatenexteB-IC-PR-5503.16.12 Tag Recount EntrynexteB-IC-PR-5603.16.21 Inventory Balance UpdatenexteB-IC-PR-570Inventory Control Processing SummaryInventory TransactionsCyc