模具设计DFM模板.ppt

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1、1 1FS0000F FS0000F DFM ReportDFM Engineer：LIMINApproved:Date：2014/02/26DFM Design For ManufactureFive-Star Tooling LimitedFive-Star Tooling LimitedProject name:2 2Mould No.FS0000ECustomer NameUKAGCustomer mould No.请客人提供Part No.Screen Side FrameCavities1+1MaterialPC/ABS BAYER T65XFSize for 1 part 182

2、.7X126.9X35Inch/mmmm产品信息 Product Information3 3开 模 客 供 资料 information to be provided by customer 序序号资料名称资料名称NameName内内 容容DescriptionDescription收到日期收到日期Received dateReceived date备注备注remarksremarks1 胶 料(resin)PC/ABS BAYER T65XF2014.02.25 2缩 水 率(hrinkage)请客人提供我们选定为0.005，请客人确认或提供3啤机吨位(Press tonnage)请客人提

3、供啤机的相关信息4设计标准customer tooling standard请客人提供 5胶料特性resin date sheet请客人提供 开模时需要收到的客供资料4 4上下模分析 CAV/CORCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NGcavity sidecore side5 5进浇口建议 Gate Advice（方案一）冷流道，两点潜水入胶170mm冷流道，潜水入胶。优点：不需热流道板。缺点：流道长，注塑压力大。模具排位，模胚尺寸为55656 6进浇口建议

4、 Gate Advice（方案二）（推荐）Customer comment.(please give your approval and comments)DateApproval by:RemarkOK or NGMoldmaster 1 open nozzle HRM/Sub GateHot SprueSub Gate由于产品较大，同时根据排位需要，我们建议客人每个产品用一个热转冷流道，两点潜水。（请客人确认热嘴的型号并确认是否需要订购接线盒，并提供具体品牌及型号，接线方式。）同时，请客人确认另一个产品是否为完全镜像关系。请市场考虑增加热嘴报价。热嘴转冷流道潜水入胶。优点：流道短，注塑压力

5、小，产品填充好。缺点：需要热流道板，模具成本相应增加。模具排位，模胚尺寸为55657 7Customer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG结构分析 Structure analysisStructureQuantitySlide1Lifter0Collapasible core/Core slider 01CCC-C见下页8 8Customer comment.(please give your approval and comments)DateApproval by:

6、RemarkOK or NG结构分析 Structure analysisCore sideST1=8ST2=208SECTION C-C自制定位零件，底部加弹弓9 9Customer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG镶件分析 Insert analysisCavity Insert做浮动镶件，避免产品粘前模101010Customer comment.(please give your approval and comments)DateApproval by:Rema

7、rkOK or NG镶件分析 Insert analysisCore Insert下模三个镶件，每个镶件上下两支扁顶针1111Customer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG顶出建议 Eject AdviceCore side 顶针EJECTOR PINSTRAIGHT BARSTRIPPER BAR1212分型线分析 PL analysisCustomer comment.(please give your approval and comments)DateAppr

8、oval by:RemarkOK or NG行位分型线需移到此处，与前模做3度的插穿角1313分型线分析 PL analysisCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG此面插穿角不够，需修到35度两处一处为了更好的封胶，此处的插穿距离尽可能修到2.5MM以上1414分型线分析 PL analysisCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK o

9、r NG为简化加工及分型，指示处减胶0.03MM，出后模1515擦穿位置分析 Shut off positionCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG此面插穿角不够，需修到3度1616擦穿位置分析 Shut off positionCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG此面插穿角不够，需修到3度1717产品出模分析 Produ

10、ct Draft analysisCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NGDraft analysisDraft OK1818产品料厚分析 Product Thickness analysisCustomer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG产品胶料厚度均匀1919产品光洁度标准NO Texture请提供光洁度标准Customer comm

11、ent.(please give your approval and comments)DateApproval by:RemarkOK or NG20201、版本号我司做镶针，相关的字体我司默认为晒字，深0.2MM，凸字。日期镶件（年月一起）Engraving (Others)Customer comment.(please give your approval and comments)DateApproval by:RemarkOK or NG2121模具排位 Mould overall dimensionsMold overall layoutEJ SIDE PLAN VIEW5506

12、50模胚已超报价（4045），请客人确认是否合适啤机，同时，市场考虑是否增加报价222222备注Remark：烦请贵司在我司提供的开模方案上每页做明确回复（同意或不同意），如未作明确回复的部分，我司将视为默认我司方案，我司将按此方案进行后续工作。Please reply against our PPT in each page(OK or Nok),if there is no comment in any page of the PPT,we will consider it as“OK”and we will implement the proposal in the PPT.THANK YOU!