5Strainning简报精编版.pptx

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1、This training will introduce to you-the importance of good housekeeping(5S 的重要性)-introduce the first 3S the practice of good housekeeping(介绍前 3S)-the role you can play in good housekeeping(你的任务)Does the following describe your work area?这里像是你的工作场所吗？这里像是你的工作场所吗？Space is crowded with parts and tools零件

2、和工具使空间拥挤零件和工具使空间拥挤Does the following describe your work area?这里像是你的工作场所吗？这里像是你的工作场所吗？Unwanted/unused/damaged items left at a corner不要的不要的/不用的不用的/坏的东西堆在角落坏的东西堆在角落 Does the following describe your work area?这里像是你的工作场所吗？这里像是你的工作场所吗？Excess inventory on the floor地上存货过多地上存货过多 Does the following describe y

3、our work area?这里像是你的工作场所吗？这里像是你的工作场所吗？Unneeded items are stacked between worker/machine不要的物件堆在工人和机器之间不要的物件堆在工人和机器之间 Does the following describe your work area?这里像是你的工作场所吗？这里像是你的工作场所吗？Needed equipment or tools are difficult to find需要的设备或工具难以找到需要的设备或工具难以找到 If your answer is“Yes”,then it is time for im

4、plementing“5S”如果你的回答是:“是”,那么是时候来执行“5S”5S is a systematic method to organize,clean and standardize a workplace and to keep it that way Seiri(Sort/Organize)整理 Seiton(Arrange/Orderliness)整顿 Seiso(Clean/Shine)清扫 Seiketsu(Standardization)清洁 Shitsuke(Discipline/Sustain)修养 SORT/ORGANIZE整理-拣出不需要的物件丢弃How do

5、we Practise Seiri(Sorting)?Clearly sort needed items from unneeded items and eliminate the unneeded items 清楚区别需要的和不需要的并丢弃不需要的物件How do we Practise Seiri(Sorting)?NecessaryItems 必需物件不能用或不可能使用的能用的Defective goods&dead stock Diseard 有缺陷物件和過期的存貨丟棄Rardly used(use about twice a year)Occassionally used(use o

6、nce every1 or2 months)Offen usde(use about 1 per week)Offen used(use everyhour or every day)有缺陷物件和過期的存貨偶爾使用的(一至兩個月用一次)常用的(1星期用一次)常用的(一小時/一天用一次Remove from plant and move elsewhereStore near processWhere usedStore near operationWhere uesd Keep close at handat all times 從車間移出到別處貯放在操作間裏貯放在操作台旁放在左邊Cannot

7、Decide不能決定Red-Tagging 红牌标 NecessaryItems不能決定 Responsible person(s)to decide disposition 负责人决定如负责人决定如 何处理何处理 Do not leave red-tag items unattended for morethan 2 weeks红牌标签物件必须在两个星期内处理红牌标签物件必须在两个星期内处理 ARRANGE/ORDERLINESSHow do we practise Seiton(Orderliness)?Each necessary item must be arranged so tha

8、t everyone 整理需要的物件，使得大家整理需要的物件，使得大家:can see where it is kept 能看到在那里存放能看到在那里存放 can locate easily and use it 能容易放置及使用能容易放置及使用 can return to its proper place after using 使用后放回原使用后放回原处处 only the clerk knows where certain items are kept只有某个办事员知道物件贮存在哪里只有某个办事员知道物件贮存在哪里 only people who perform the task kno

9、w where the jig,tool etc只有承担任务的人知道工具在哪里只有承担任务的人知道工具在哪里 no one knows where the next die/mold is kept没有人知道下一个模具应放在哪里没有人知道下一个模具应放在哪里 materials are stacked as high as possible原料堆积得尽可能高原料堆积得尽可能高 no one knows where the screw driver is after the last mold change换完最后一个模以后，无人知晓螺丝刀在哪里换完最后一个模以后，无人知晓螺丝刀在哪里 some

10、one finally found the spanner underneath the machine某个人最后发现扳手在机器下面某个人最后发现扳手在机器下面 no one knows who last held the cabinet key没有人知道谁最后拿去了箱柜的钥匙没有人知道谁最后拿去了箱柜的钥匙How do we practise Seiton(Orderliness)?Some Examples of Poor Orderliness 一些不好的例子一些不好的例子 Some Examples of Poor Orderliness 一些不好的例子一些不好的例子 How do w

11、e practise Seiton(Orderliness)?brooms are found leaning against machines and walls扫帚被发现斜靠在机器和墙边扫帚被发现斜靠在机器和墙边 things left protruding into walkways东西伸出到走道内东西伸出到走道内 questionable parts are kept all over work areas有问题的产品被放到整个工作间有问题的产品被放到整个工作间 chairs belong to training room were found at production areas培

12、训室的椅子被发现在生产现场培训室的椅子被发现在生产现场 untidy whiteboard after meeting会议完后不清理记录白板会议完后不清理记录白板 unwanted items left in meeting room不需要的东西留在会议室不需要的东西留在会议室 Signboard&Labeling Strategies 告示牌和标签策略告示牌和标签策略 Clearly display where essential items are kept清楚地显示必需的物件放在哪里清楚地显示必需的物件放在哪里 Signboards should be large and clear告示

13、牌应该大而且清楚告示牌应该大而且清楚 Indicate what,where and how many necessary items指示清楚什么东西应放在哪里和需要多少指示清楚什么东西应放在哪里和需要多少 Set them in this order:Factory Workplace Line Process工厂工作现场生产线制作过程工厂工作现场生产线制作过程Signboard&Labeling Strategies 告示牌和标签策略告示牌和标签策略 Inventory signboard clearly indicates where eachinventory belongs and

14、in what amount存货告示牌清楚标示每件物品放在哪里和数量存货告示牌清楚标示每件物品放在哪里和数量多少多少 Inventory signboard should only be used for items that areneeded for current production purposes.存货告示牌应只用于那些现在生产所需的物品存货告示牌应只用于那些现在生产所需的物品Labeling Strategy 标签策略 XXX-dept or location code YY-item code B-total number of items in that dept/locat

15、ion A-running number CH Chair T-Table BR-Broom TR-Trolley SB-Scrap Bin Chair,Table,Cabinet and TrolleyLabeling Strategy 标签策略 Assy/T-1/3(table#1,total 3 tables)Assy/T-2(table#2)Assy/T 3(table#3)Files QA/ISO-1/3(ISO,total 3 files)QA/ISO-2(ISO)QA/ISO-3(ISO)Orderliness-Examples Orderliness-Examples Orde

16、rliness will help to minimize waste which includes”条理化条理化“可帮助减少浪费可帮助减少浪费:waste due to searching for the items 寻找物件寻找物件 waste due to difficulty in using items,and 很很难使用物件难使用物件 waste due to difficulty in returning items 很很难放回物件难放回物件 Also,work areas are cleaner,safer and more organized工作范围更清洁，更安全，更有条理。

17、工作范围更清洁，更安全，更有条理。CLEAN/SHINESeiso(Cleaning/Shine)Clean the workplace completely 彻底清扫工作彻底清扫工作环境环境 Make sure that everything in the workplace stays in good conditions,and ready to use You should take responsibility to clean the area around your work area instead of depending on Cleaner to do so 应有责任清洁

18、周围的环境而不要应有责任清洁周围的环境而不要等到清洁员清理等到清洁员清理Seiso(Cleaning/Shine)Do not dirty any work area.Make an effort to clean it if you do so.Do not assume that other people will clean up the mess you create 不要弄脏环境。尽力去清理。不要以为其他人会幫你 At the end of shift,try spend 5 minutes to tidy your work area.This should include cle

19、aning the m/c and tooling.下班之前，尽量下班之前，尽量用用5分分钟清洁工作范围钟清洁工作范围，包括清，包括清洁设备和工洁设备和工具。具。Seiso(Cleaning/Shine)Steps for cleaning:Decide what to clean决定什么需要清扫 Decide who is in charge of each cleaning task决定清扫负责人 Decide on the cleaning methods决定清扫方法 Prepare cleaning tools and equipment准备清扫工具和设备 Implement clea

20、ning建立清扫Seiso(Cleaning/Shine)What to Clean?清扫什么？Storage areas贮藏区 Warehouses,shelves for work-in-progress(WIP),raw materials and finished goods,etc.仓库，半成品的存放架，原材料和成品等 Equipment 设备 Machine and equi pment of all types,transporters,trolley,jigs and tools,measuring tools,dies,desks,chairs,computer system

21、,etc.机器和各种设备，运输工具，压模，桌子，椅子，计算机系统等 Seiso(Cleaning/Shine)What to Clean?清扫什么？Surroundings 环境 Floor,work areas,walkway,walls,pillars,ceiling,windows,meeting rooms,lighting,etc.地板，工作区，走道，墙，柱，天花板，窗户，会议室，灯具等 Cleaning Responsibilities 清扫的责任 Draw up a cleaning responsibility map 画一个清扫责任图 Draw a map of the wo

22、rkplace 画一个工作现场图 Divide the map into small areas for cleaning 把图分隔成小区域来清扫 Allocate people to take charge of each area 分派特定的人管理每个区域 Display the map in a conspicuous place 把图贴在一个明显的地方 Seiso(Cleaning/Shine)Cleaning Responsibilities 清扫的责任 Create a cleaning schedule 建立一个清扫计划 List the cleaning work 列出清扫工作

23、 List necessary cleaning tools and equipment 列出所需的清扫工具和设备 Assign person in-charge 指派专人负责 Display the schedule 贴出计划 Clearly display the map and the schedule 清楚地贴出地图和计划 Seiso(Cleaning/Shine)How do we practise Seiso(Cleanliness)?Incorporate inspection into your cleaning activities.Look out for the foll

24、owings while doing the cleaning 把检查纳入清扫活动中并注意以下不理想的情况:Cleanliness Inspection 清扫检查 oil leak from equipment onto floor 设备漏油到地上设备漏油到地上 gauge or other indicators too dirty to read and/or malfunction 量具量具或指示器肮脏，不能读取或发生故障或指示器肮脏，不能读取或发生故障 areas around oil inlet sites are dirty 油管入口处环境肮脏油管入口处环境肮脏 oil or air

25、 leak from hydraulic and pneumatic devices 液压和气力的液压和气力的设备漏油或漏气设备漏油或漏气 nuts or bolts are either loose or missing 螺丝帽或螺丝钉松脱或丢失螺丝帽或螺丝钉松脱或丢失 machine making strange noise 机器出现异常声响机器出现异常声响 Identify the root causes of any disorder or dust and establish preventive actions.确认造成混乱和污浊的根确认造成混乱和污浊的根 本原因并建立防范措施。本

26、原因并建立防范措施。How do we practise Seiso(Cleanliness)?Cleanliness Inspection 清扫检查 machine making strange vibrations 机器出现异常振动机器出现异常振动 dust accumulates onto sensors,limit switch etc 灰尘积累在传感器，限制开灰尘积累在传感器，限制开关等关等 broken gauges left un-repaired 损坏的量具未修理损坏的量具未修理 cardboard etc are inserted into cracks as a tempo

27、rary fix 纸板插在裂缝中纸板插在裂缝中来暂时固定来暂时固定Whats wrong with this Office?Unwanted items No orderliness Unwanted items-store on top of cabinets Whats wrong with these cabinets?No orderliness Can you identify the problem here?Unwanted items-chair belongs to other found at this location No orderliness-no location

28、 marking for reels/inventory Can you identify the problem here?No orderliess-for parts storage-excessive inventoryCan you identify the problem here?-excessive inventory-no FIFO system No location marking;no orderliness for parts storage The Good,Bad and the Ugly First the Bad and the Ugly-Life Witho

29、ut 5S The Good 5S at QA Inspection Area FCI STNGAPORE QA INSPECTION AREABeforeAfter 5S at QA Inspection Area BeforeAfter 5S at QA Inspection Area BeforeAfter 3rd Class workplace like this Everybody throw things around and nobody tidy up the place.每个人乱丢东西，每个人乱丢东西，不去整理。不去整理。OR.2nd Class workplace like

30、 this We do throw things around but we have cleaners to tidythe place.乱丢东西，乱丢东西，有清洁员工有清洁员工清理。清理。OR.1st Class workplace like this 无人乱丢东无人乱丢东西，每人帮西，每人帮助保持环境助保持环境整洁。整洁。Nobody throw things around.Everybody helps to keep the place clean.What Can We Gain From 5S 5S makes our workplace more pleasant(使我们的工作

31、 环境更舒适)5S helps in work efficiency(提高工作效率)5S makes or workplace safer to work(使工作环境更安全)5S lead to better quality products(提高产品质量产品)5S lead to higher productivity(提高生产力)Are You Convinced?你信服吗？你信服吗？Are you convinced that housekeeping can be done and is worthwhile doing?你是否坚信“清理”能够做而且值得做呢？It is your tu

32、rn now to do it.该你去做了 Get your 5S into action today!今天就开始 5S 行动！Walls at inspection room are dirty Many items are placed under workbench Table tops are messy and dirty 1、有时候读书是一种巧妙地避开思考的方法。3月-233月-23Friday,March 24,20232、阅读一切好书如同和过去最杰出的人谈话。07:11:4707:11:4707:113/24/2023 7:11:47 AM3、越是没有本领的就越加自命不凡。3月

33、-2307:11:4707:11Mar-2324-Mar-234、越是无能的人，越喜欢挑剔别人的错儿。07:11:4707:11:4707:11Friday,March 24,20235、知人者智，自知者明。胜人者有力，自胜者强。3月-233月-2307:11:4707:11:47March 24,20236、意志坚强的人能把世界放在手中像泥块一样任意揉捏。24 三月 20237:11:47 上午07:11:473月-237、最具挑战性的挑战莫过于提升自我。三月 237:11 上午3月-2307:11March 24,20238、业余生活要有意义，不要越轨。2023/3/24 7:11:470

34、7:11:4724 March 20239、一个人即使已登上顶峰，也仍要自强不息。7:11:47 上午7:11 上午07:11:473月-2310、你要做多大的事情，就该承受多大的压力。3/24/2023 7:11:47 AM07:11:4724-3月-2311、自己要先看得起自己，别人才会看得起你。3/24/2023 7:11 AM3/24/2023 7:11 AM3月-233月-2312、这一秒不放弃，下一秒就会有希望。24-Mar-2324 March 20233月-2313、无论才能知识多么卓著，如果缺乏热情，则无异纸上画饼充饥，无补于事。Friday,March 24,202324-Mar-233月-2314、我只是自己不放过自己而已，现在我不会再逼自己眷恋了。3月-2307:11:4724 March 202307:11谢谢大家谢谢大家