静电涂装作业指导书.docx
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1、Shanghai Nautilus General Equipment Manufacturing Co Ltd文件种类Doc. TypeISO 品质文件ISO Quality Control Document文件编号S. No.修订日期Date制定部门Dept版本VersionA106.10.27页数文件标题静电涂装作业指导书HeadingEpoxy Coating Operation Manual品管部 QCs 机密等级Confidential Level1 OF 6管制Controlled1. 目的 Purpose:作为涂装作业之标准。This document provides sta
2、ndards for coating inspection and acceptance.2. 范围 Scope of application:适用于本厂的全部的进货物品。This document covers the general requirements for surface preparation, environmental control, and the inspection of powder coating to metal substrates.3. 参考文件 References:GB9286 GB1732 GB67424. 操作条件 General Requirem
3、ents:4.1 涂装产品外表温度至少要高出露点 5或 3。在操作开头时及操作过程中每4 小时要测量一次。The surface temperature shall be at least 5 or 3above the dew point. Readings are required at the start of work and approximately every 4 hours.4.2 操作环境不得有污染、不适当或被损坏的涂料存在。Areas where contaminate, defective, or damaged coatings have been found are
4、not allowed.4.3 供给商需在工作开头前对涂装产品外表进展彻底检查。The supplier shall thoroughly examine metal surfaces to be coated prior to commencement of work.4.4 供给商必需对每一个步骤进展检查和测试前方可进展下一个步骤。假设觉察有缺点和缺乏,必需马上进展补 救工作,否则不得进入下一步骤操作。The supplier shall inspect and test each step of the coating work operation before proceeding w
5、ith the next phase. Defects and deficiencies in surface preparation and coating work that may adversely affect completed work shall be corrected before proceeding with the next step.5. 静电涂装工艺流程图Coating Process Flow Diagram:Y-W-027 A文件种类Doc. TypeISO 品质文件ISO Quality Control Document文件编号S. No.修订日期Date制
6、定部门Dept版本VersionA106.10.27页数文件标题静电涂装作业指导书HeadingEpoxy Coating Operation Manual品管部 QCs 机密等级Confidential Level2 OF 6管制Controlled(1)(2)(3)*(4)(5)除油 Grease removing清洗Washing酸洗Pickling清洗Washing表调Surface adjustment(1) 用脱脂剂加温,除去工件外表油污.Use heated Degreasing solvent to quickly remove grease, oil and other co
7、ntaminants of the metal surface(2) 用自来水清洗.Use freshwater rinse to clean the soluble chemicals.(3) 用盐酸除去工件外表各种锈及氧化皮.Use Hydrochloric acid to remove rust and oxide of the metal surface*假设是镀锌工艺,则由第 2 步直接进入第 5 步表调.For galvanizing process, transfer from 2nd Step directly into 5th step(4) 用自来水清洗Use freshw
8、ater rinse to clean the soluble chemicals.(5) 用专用表调剂磷化前进展处理.Use special surface adjustment solution for surface treatment before phosphating(6) 磷化Phosphating(6) 用加温磷化液进展磷化.Use heated phosphate solvent for phosphating(7)清洗Washing(7) 自来水常温, 如天气阴冷承受加高温清洗.Use freshwater rinse or high-temperature cleanin
9、g for cold weather to clean the soluble chemicals .(8) 枯燥Drying(8)自干或烘干.Bake or Dry in the air(9)(10)(11)(12)(13)刮腻子Putty Shaving烘干或凉干Drying磨平 Grinding喷涂Coating烘干Drying(9) 用专用导电腻子垫平外表凹面Use special conductive putty to smooth out the concave surface(10) 烘干或凉干. Bake or Dry in the air(11) 用砂皮打磨.Use sand
10、 paper to burnish the surface(12) 用纯聚脂粉末喷涂,颜色由客户指定Use polyester powder with customer appointed color scheme to coat(13) 进烘箱,温度把握于 180190,升温 3045 分钟保温依据工件厚度进展把握文件种类Doc. TypeISO 品质文件ISO Quality Control Document文件编号S. No.修订日期Date制定部门Dept版本VersionA106.10.27页数文件标题静电涂装作业指导书HeadingEpoxy Coating Operation M
11、anual品管部 QCs 机密等级Confidential Level3 OF 6管制ControlledPut the coated component units Into oven, the temperature shall be controlled at 180190 (356374) for 3045 minutes according to component units thickness6. 具体作业内容Detailed Operation:6.1 脱脂 Grease removing6.1.1 擦洗:当工件有严峻油垢时,需用汽油人工擦洗。Scrubbing: Use ga
12、soline to scrub the component units surface if grease or oil is serious.6.1.2 脱脂:用脱脂液加温,以加速去除待酸洗工件外表的油垢,润滑脂,加工液等污物。Grease removing: Use heated Degreasing solvent to quickly remove grease, oil and other contaminants of the metal surface6.1.3 脱脂液的配制:ZC-II 中温脱脂剂23%+自来水余量。Degreasing solvent preparation:
13、 Thinning 23% ZC-II Degreasing solvent with freshwater.6.1.4 温度: 5065Temperature: 5065 (122149)6.1.5 方法: 浸法。浸制时间:1015 分钟。依据脱脂的实际状况确定,也可延长。Method: Immersing for 1015 minutes according to actual circumstances.6.1.6 清洗: 脱脂后的工件应放入常温清水池内流水漂洗。Washing: Use freshwater rinse to clean the soluble chemicals of
14、 component units.6.2 酸洗 Pickling6.2.1 经脱脂、清洗并滴干后的工件放酸洗槽中进展酸洗,以除去工件外表的锈斑、氧化皮等。Purpose: Use acid to remove rust, oxide and other contaminants of the metal surface.6.2.2 酸洗液: 工业盐酸,浓度20%。Pickling solvent: Industrial Hydrochloric acid with concentration 20%.6.2.3 方法:将工件浸没在酸洗液中,工件之间必需有间隙,不行板面紧贴,以免影响酸洗结果。M
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