[精选]核电设备制造质检监查13768.pptx

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1、MANUFACTURINGQUALITYCONTROLSURVEILLANCE制造质检监查制造质检监查BY B.ROTTER(EDF-CEIDRE)BERNHARD.ROTTEREDF.FRFirst France-China Symposium on Nuclear Energy Regulations,Codes&Standards and Qualification第一届中法核电标准与资质鉴定研讨会第一届中法核电标准与资质鉴定研讨会Beijing,P.R.of China,4-6 June 2007中国 北京,2007年6月4日-6日JUNE 20071EDF Generation Co

2、pyright EDF 2007CONTENT目录目录MANUFACTURING QUALITY CONTROL SURVEILLANCE1 Introduction2 Doctrine3 Implementation4 Management of Inspectors 5 Conclusions制造质检监查1介绍2导则3执行4检查员管理 5结论JUNE 20072EDF Generation Copyright EDF 2007INTRODUCTION介绍介绍What is Manufacturing Quality Control(MQC)Surveillance?Technical in

3、spection activities,carried out by the owner,through a network of inspectors either in the suppliers factories or on site during assembly/construction phaseWhats excluded from this presentation:(see other presentations at the present seminar)Surveillance of designInspection activities related to equ

4、ipment conformity assessmentSurveillance of qualification to accident conditionsSupplier Evaluation什么是制造质检（什么是制造质检（MQC）监查）监查?制造阶段在供应商车间、和装配建设阶段在现场，通过检查员网络由业主执行的技术检查活动此介绍中不包括哪些内容？此介绍中不包括哪些内容？（见本次研讨会其它介绍）设计监查与设备一致性评估相关的检查活动事故工况下鉴定监查供应商评估JUNE 20073EDF Generation Copyright EDF 2007FRENCH RULES®ULATIO

5、NS法国准则和法规法国准则和法规 take into account International Rules and European RegulationsIAEA recommendations:Safety Series N 50-C/SG-QMinisterial Order of 10th August 1984 on quality of nuclear engineering,erection and operationcontains Rules for ACQ=Activities Concerning Qualitysurveillance,technical contro

6、l,efficiency verificationis a translation into French Law of IAEA Safety Code 50-C-QA,now replaced by the Safety Series mentioned above 考虑国际准则和欧洲法规国际原子能机构建议：:安全系列 N 50-C/SG-Q1984年8月10日颁布的对于核设计、安装和运行质量的部级法令包含ACQ（Activities Concerning Quality）准则，即与质量相关活动监查、技术检查、效率验证是由国际原子能机构安全法规50-C-QA，现已被以上提及的安全系列替代，

7、所翻译成的法国法律JUNE 20074EDF Generation Copyright EDF 2007Non Nuclear P.E.Nuclear Pressure Equipment非核压力设备核压力设备ADMINISTRATIVESUPERVISION管理监查管理监查LICENSING许可证发放许可证发放OWNERSSURVEILLANCE业主的监查业主的监查THE PLACE OF SURVEILLANCE监查的安排监查的安排QUALITY ASSURANCE质保质保1 TPB=Third Party Body 第三方2 UI=User Inspectorate 使用方检查JUNE

8、20075EDF Generation Copyright EDF 2007DOCTRINE导则导则Main ObjectivesProduct conformityConfidence in Manufacturers abilityPreventing driftsCriticality AnalysisBased mainly on:importance for safety,plant availability,complexity of manufacturing processSurveillance SeverityDefinition of three levels主要目标产品

9、一致性对制造商能力方面的信心预防偏差关键程度分析主要基于：安全的重要性、电站可用性、制造工艺复杂性监查严格度定义了3个级别JUNE 20076EDF Generation Copyright EDF 2007DOCTRINE(CONTD)导则导则(续上页续上页)Sampling PrincipleBeing as light as possible by taking into account common technical domainsModulationDegree of confidence in the Manufacturer can lead to reinforce or t

10、o lighten the surveillance programTaking into account technical&management feedbackPeriodic evaluation of manufacturersPeriodic evaluation of surveillance processes抽样原则考虑“公共技术领域”，尽可能减少调整对制造商的信心程度可以导致强化或者弱化监查大纲考虑技术和管理反馈制造商的定期评估检查方法的定期评估JUNE 20077EDF Generation Copyright EDF 2007IMPLEMENTATION执行执行Scop

11、e of MQC SurveillanceMechanical,electrical,I&C equipment&softwareOn-site surveillance of assembly,of NDTMechanical,chemical analysesEarly involvement of surveillanceReview of contracts before issuing call for bidsCo-operation with Engineering Dept.DocumentsSurveillance ProgramSpecific Supervision Pl

12、ansSurveillance guides制造质检监查的范围机械、电气、仪控设备和软件对装配和无损检测进行现场检查机械、化学分析早期监查招标前审核合同与工程部合作文件监查大纲专项检查计划监查指南JUNE 20078EDF Generation Copyright EDF 2007INSPECTION PROCESS检查流程检查流程Order订单Suborder分包订单Surveillance sheet©监查单 和复印件Suborder transmittal sheet©分包订单传递单 和复印件Inspection检查Suborder Copy分包订单复印件Inspecti

13、on检查Order Copy订单复印件Notification*通知*corresponding to hold or witness points*与停工待检或见证点相对应JUNE 20079EDF Generation Copyright EDF 2007EDF CEIDRE OFFICES IN FRANCEEDF CEIDRE 在法国的办事处在法国的办事处NPP核电站ceidre Representativesat Partners Premisesceidre 代表工作站ceidre Officesceidre 办事处JUNE 200710EDF Generation Copyrig

14、ht EDF 2007MANAGEMENT OF INSPECTORS检查员的管理检查员的管理Some figures Inspector staff:35010 000 inspection actions/year10%lead to comments by inspectorsSkillsBased on Education,Training and Colleague GuidanceAuthorizationCo-Operation with Engineering DeptFeedback with those that draft technical requirementsTe

15、chnical backup一些数据监查员队伍:35010 000 检查活动/年检查中10%发现问题并采取措施技能以教育为基础，培训和同事指导授权与工程部的合作与草拟技术要求人员之间的反馈技术支持JUNE 200711EDF Generation Copyright EDF 2007CONCLUSIONS结论结论Manufacturing Quality Control Surveillancehas been practiced successfully for construction of all 58 operating EDF nuclear reactorsplays a key

16、role in early detection of problems in construction projects and helps keeping control over schedule and qualityis organized&periodically reviewed to take into account feedbackis closely linked to the Engineering Dept in charge of technical specificationsthrough field inspection,helps the owner to k

17、eep confidence in the Providers ability to manufacture important safety-related equipment制造质检监查已经在EDF 58个运行的核反应堆建设中得以成功实施早期发现问题，在项目建设中起到关键作用，帮助对进度和质量保持控制组织制造质检监查并定期进行检查以考虑经验反馈与负责技术要求的工程部门保持密切联系通过现场检查，帮助业主保持对供应方制造重要安全相关设备能力的信心JUNE 200712EDF Generation Copyright EDF 20079、静夜四无邻，荒居旧业贫。5月-235月-23Sunday,

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