[精选]sk15PPAP(英文版).pptx
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1、Supplier Performance Development ProcessTask 15 PPAP20-Sep-991Task 15:PPAPTask DescriptionProduction Part Approval Process PPAPProduction parts are manufactured at the production site using production tooling,gaging,equipment,operators,etcParts from production run are analyzedTest results and record
2、s from APQP are submitted with Part Submission Warrant20-Sep-992Task 15:PPAPPurposeFor the supplier to demonstrateall design records and specification requirements are properly understoodthe process has the capability to produce product that meets requirements20-Sep-993Task 15:PPAPSomethingChanged A
3、pplication AIAG PPAP manual defines when PPAP submission is required New partCorrection to discrepancy in previous submissionDesign or process changeChange in source of subcontracted materials or servicestransfer or rearrangement of tooling&equipment20-Sep-994Task 15:PPAPMethodologyBuyer enters PPAP
4、 submission date on purchase orderApprover determines submission leveldefault level 3default level 4 for raw materialSupplier submits PPAPPPAPALL.xls electronic submission re mendedApprover evaluates PPAP packageLevel 5 at supplier site Approver determine part submission status Notify supplier and m
5、anufacturing of status20-Sep-995Task 15:PPAPDFMEAControl PlanEarly Production Containment Plan Pre-Launch Control PlanProcess capability studiesGage Measurement System AnalysisLab Accreditation&scopeRestricted&Reportable Materials formInterim Worksheet,if requiredSupplier Data ReceivedWarrantAppeara
6、nce Approval Report AAR,as requiredSample PartsPrint/Design RecordEngineering Change DocumentsCheck fixtures/aidsProcess Flow DiagramPFMEA20-Sep-996Task 15:PPAPPPAP Review ChecklistDelphi checklist to assist with evaluation of PPAP packageAction plan created with use of checklist20-Sep-997Task 15:PP
7、APFlow ChartLinkage of Product Characteristics from DFMEA to Operational StepsOperation numbers consistent with PFMEA,Control Plan,Operator InstructionsEnsure identification of inspection and reworkUse A-6 Process Flow Chart checklist in APQP manual to evaluate20-Sep-998Task 15:PPAPPFMEALinkage with
8、 DFMEA,Process Flow,Control Plan,Operator Instructions,etcDegree to which high RPNs are addressed with preventive strategiesAction Plans assigned,implemented,effectiveness assessed and RPN recalculatedUse A-7 Process FMEA checklist in APQP manualRPN=50420-Sep-999Task 15:PPAPDFMEAAssess feasibility,r
9、isk,design intent issuesConfirm manufacturing process capability consideredFocus on Critical CharacteristicsLessons Learned incorporatedUse A-1 Design FMEA checklist in APQP manual to evaluate20-Sep-9910Task 15:PPAPControl PlanEnsure Control Plan is aligned to,and correlates with,DFMEA,Process Flow,
10、PFMEAControl Methods appropriate to variation typesIncorporates Lessons Learned,Statistical DataUse A-8 Control Plan checklist in APQP manual to evaluate20-Sep-9911Task 15:PPAPPre-Launch Control PlanEarly Production Containment requirementsAdditional controls included for proper duration or quantity
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