ASMEPQR焊接工艺评定报告.docx

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1、焊接工艺评定记录 (PQR)PROCEDURE QUALIFICATION RECORDPQRNo:PQR-071OF2DATE2023公司名称 Company Name接头 JOINTSGroove Design of Test Coupon评定日期 DateWPS No.WPS-H 005焊接方法 Welding ProcessMAG自动化等级 Type(s)母材 BASE METALS材料标准号 Material Spec.Semi-Auto焊后热处理 POST-WELD HEAT TREATMENTEN10025温度 TemperatureNone时间型号和等级 Type or Gra

2、deST52-3 +ST52-3TimeNonePNO.1与 to 其它 OtherPNO.1相焊接气体 GAS试件厚度 Thickness of Test Coupon12mmComposition百 分 组 成 Percent试件直径 Diameter of Test CouponNA气体 Gas(es)混合剂其它 Other(Mixture)流量Flow rate填充金属 FILLER METALS保护气Shielding 二氧化碳+ 氩气18/82 SFA NO.SpecialAWS NO. Special:ANSI/AWS 20L/minA5.18:ER70S-6 上海中钢焊材尾 部

3、 保 护 气TrailingNoneFNO.NAANO.NANoneNone焊条(丝)直径 Size of Filler Metal1.2mm 其它 Other沟通或直流CurrentDC极性12mmPolarityEP位置POSITION安 培Amps320A电压Volts坡口位置PositionofGroove32VPA钨极尺寸TungstenElectrodesize熔敷焊缝金属厚度 Deposited Weld Metal Thickness背 部 保 护 气BackingNone NoneNone电特性 ELECTRICAL CHARACTERISTICS焊接方向( 向上/ 向下)W

4、eldProgression(Up/Down)NANA其它 Other其它 Other预热 PREHEAT焊接技巧 TECHNIQUE预热温度PreheatTemp. 焊接速度TravelSpeed20层间温度Interpass 220-28010cm/minTemp. 无 摆 动 焊 或 有 摆 动 焊String or Weave Bead Weave无摇摆焊其它 Other摆NA动参数Oscillation多道焊或单道焊 (每侧) Multiple or Single Pass(per side)Multiple多 丝 焊 或 单 丝 焊 Multiple or Single Elect

5、rodes NA其它 Other焊接工艺评定记录 (PQR)PROCEDURE QUALIFICATION RECORDPQRNo:PQR-072OF2拉伸试验 Tensile TestDATE2023试件号SPEC. NO.PQR-07-L1 PQR-07-L2宽Width2525厚Thickne ss1212面 积Area300300极限载荷Ultimate Total Load抗拉强度MPa Ultimate Unit Stress549 MPa531 MPa破坏性质及位置Type of Failure & LocationDuctile fracture, HAZDuctile fra

6、cture, HAZTestsSPEC. NO.TYPEBENDDIATERResultsPQR-07-M1面弯 facebend48合格 OKPQR-07-M2面弯 facebend48合格 OKPQR-07-B1背弯 rootbend48合格 OKPQR-07-B2背弯 rootbend48合格 OK试件号类 型弯曲直径mm弯 曲 试 验GuidedBend 结 论韧性试验Toughness Tests试样尺寸试验温度侧向膨胀 Lateral落锤试验Drop试件号 试验位置(mm)试样型式()冲击值(J)Exp.WeightSPEC.TestSpecimenSpecimenTestImpa

7、ct剪切面 %断 裂不 断NO.LocationSizetypeTemp.ValuesShearmilsBreakNoBreakPQR-07- Welding 10105CJ1line5VWT2037CJ2line5PQR-07-Welding10105VWT2042CJ3PQR-07-lineHAZ510105VHT2039CJ4PQR-07-HAZ510105VHT2038CJ5PQR-07-HAZ510105VHT2034CJ65焊工姓名Welder sName钢印号 StampNo.W03试验执行人 Test conducted byPQR-07- Welding 10105VWT20

8、27试验编号 Laboratory Test No. W2023-16We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirement of Section of ASME code or JB 4708 of China standard.Signed bymanufacturer.本评定按 Section of ASME code or JB 4708 规定焊接试件检验试样，测定性能，确认试验记录正确。评定结果：合格焊接工程师授权检验师日期日期质保总监日期PREPARED BY:ACCEPTED BY AI:DATE:DATE:CERTIFIED BY:DATE: