热控盘柜安装方案 （中英文）.docx

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1、热控盘柜安装Thermal control panel installation施工作业指导书Construction Work Instruction施工作业指导书审批表Construction work instruction approval form作业项目名Job name热控盘柜安装Thermal control panel installation编号No.编制Prepared by签名 signature：日期 date：专业审核Departmentreview签名 signature：日期 date：项目审 批工程engineering签名 signature：日 期 dat

2、e：质量 quality签名 signature：日期 date：1 .施工准备 Construct ion preparatio n1 ,技术准备：开始制作、安装前，查阅集控室、电 子间布置图，了解施工过程中热控中盘(箱、柜)的 数量，核算工作量，提出材料计划；并与土建、机 务专业图纸核对，检查盘(箱、柜)的位置、尺寸是 否与其他专业设备、管道等布置有冲突，如有矛盾, 汇总后提交专业工程师，由专业联系设计院出设计 变更；检查与盘联系的电缆主通道设计是否畅通， 保证与电气专业的接口正确。Technical preparation: Before starting the production,

3、 consult the CCR and electronic equipment room, understand the number of I&C devices (boxes and cabinets) during the construction process, statistics volune of the project and submit the material plan; then check the drawings of civil and mechanical and check whether the position and size of the pla

4、te (box and cabinet) collision with other professional equipments and pipe layout. If there is any contradiction submit it to the professional engineer after the summary, change the design by the collision engineer design institute and check the cable Main channel design is smooth to ensure that the

5、 electrical interface is correct.2 .开箱查验：会同厂家，物资，项目部专业人员共 同开箱检查，盘面应平整，内外表面漆层应完好； 盘柜的外形尺寸、仪表安装孔尺寸、盘装仪表和电 气设备的型号及规格等应符合设计，配件齐全。Arrived Inspection :To together with the vendor, procurement , project staff to unpacking acceptance, the cabinets surface should be smooth, interior and exterior surface shou

6、ld be intact. cabinets enclosuredimensions, instrument mounting hole size, cabinet instrument and electrical equipment model and specifications Should be consistent with the design ,should be completed.3 .现场复核：随着土建、机务安装进度，适时去现 场核实，提请土建专业预留孔洞、预埋铁件，配合 土建、机务预埋进盘电缆保护管。Site recheck: With the civil constr

7、uction of mechanical department and civil department installation progress, timely to the scene to verify, civil department to reserve holes, embedded iron pieces, with civil engineering, mechanical process to install into the conduits and cable trays.4 .人员配备详见作业条件，对所有施工人员进行技 术和安全交底，并做好签字记录。Personne

8、l equipped with the operating condition ,to take safety and technology explanation for worker and to make signature record before working.5 .机具配备(详见作业条件)。equipment (see operating conditions).2 .设备材 料领取运 输 Equipmen t material to receive transporta tion1 .从钢材库领取槽钢、角钢等材料。From the steel house to receive

9、 the Channel steel , Angle steel and others.2 .从焊材库领取焊条、油漆等材料。From the welding library to receive electrodes, paints and other materials.3 .从设备库领取需安装的热控盘、台、柜。From the equipment library to receive the installation of I&C panel, desk and cabinets.注：Note所有设备、材料的质量、型号规格要符合图纸设计 要求及国家质量标准和规范，且经过报审及业主验 收。A

10、ll the equipment quality of materials model specifications to meet the Drawings design National quality standards and norms, and after the trial and the owners acceptance.5.3 盘柜底座制作工序卡：Manufacturing process card for Panel base production操作方法：Method of operation序号及步 骤名称Serial number and stepname主要作业方

11、法和操作要求Main working methods and operational requirements工艺质量要求Process quality requirementsL底座制作所使用的槽钢要求平整，无重皮、残缺 现象，且有出厂合格证，材料的型号、规格应符合 图纸设计要求。The channel should be smooth and no glitch , no deforming with the certification, material type andsize design requirements of the drawings.L盘柜底 座制作 Panelbase

12、 productio n2 .制作前材料应进行调平、调直。The material before making should be leveling and straightening.3 .下料：底座尺寸根据图纸设计用无齿锯下料，严 禁采用气割下料。下料要留出余量，以免制作后总 长度小于计算长度，一般每面盘多预留。Material cutting: Base size according to the design of the drawings with no-teeth saw cutting , prohibit the use of gas cutting material. The

13、 material should be set aside to avoid the total length of the production is less than the length of the calculation, generally reserved for per panel.焊接符合DL/T5210.7规 定。Welding complies with DL/T5210.7 regulations.4.底座应在施工平台上进行制作，组装时应横平竖 直。用水平尺、直角尺找平、找正后用电焊点焊， 再反复进行检查、调整，整体整洁美观便可焊牢。 The base should

14、be made on the construction platform, and the assembly should be horizontal and vertical. Use horizontal ruler, right angle ruler to find flat, correct after using welding spot welding, and then repeated inspection, adjustment, the whole neat and beautiful can be welded firmly 5.盘底座外表面焊口应打磨平整。The ou

15、ter surface of the plate base should be polished and flat.2 .防腐处 理Antiseptic treatment1 .底座制作完成后，将附着在焊缝上的药皮清理干 净。After the base is made , the medicine skin attached to the weld should be cleaned.2 .用铁刷子将底座内外表面的铁锈清理干净。Using an iron brush to clean up the rust on the inside and outside of the base.3 .将

16、器皿中的防锈漆用油漆刷调匀，然后在底座的 焊口处均匀、完整地涂刷防锈漆，待防锈漆晾干之 后再均匀地涂刷银粉漆。油漆涂刷形状为方块, 要防止油漆流淌污染 材料地面、涂刷油漆须 均匀、完整、美观Paint brush shape for the box, to prevent the paintflow contaminated material floor, brushing paint must be uniform, complete, beautifulThe paint used in the vessel is thoroughly mixed with the painting br

17、ush, then in the base of the welded joints evenly, complete brushing antirust paint, to paint dry and then evenly brushing silver paint.5.4 热控盘柜底座安装工序卡：Cabinet base installation process card操作方法：Method of operation序号及步 骤名称 Serial number and step name主要作业方法和操作要求 Main operating methods and operational

18、 requirements工艺质量要求Process quality requirements盘底座安 装 Cabinet base installatio n1 .将盘底座搬运到现场安装位置，搬运存放时轻抬 轻放，防止强烈碰撞、振动而产生变形。Move the cabinet bases to the installation location, Handle light and weight when carrying, to avoid strong collision, vibration and deformation.2 .底座安装应在地面或平台二次抹面前进行。The floor

19、or platform should be second floated before base installation3 .根据图纸找出盘的安装中心线，确定底座的安装 位置。According to the drawing to find out the installation center line of the panel and to determine the base of installation position.4 .底座安装前，要清理基础地面或基础沟，将预埋 的铁件找出，在没有预埋铁的地方，则将固定铁件 用膨胀螺栓固定在地面上。Before the installati

20、on of the base to clean the ground or foundation ditch and found out the embedded iron pieces and then to fix the iron with expansion bolts on the ground, Where is no pre-embedded iron.1.焊缝饱满，水平焊缝打 磨后与盘底座高度一 致。The weld is full, the horizontal weld is polished and the plate base is highly consistent.

21、5 .在适当位置放置水准仪，以土建专业二次抹面的 标高为基准找平，以检查有无过高之处。Take the water level on appropriate location, with civil engineering secondary wiping the elevation of the surface as a benchmark to check for excessive.6 .盘底座上表面一般应高出最终地面。The upper surface of the disk base is generally higher than the final ground7 .将底座就位，

22、据盘中心线找正，再用水平仪找平， 同时以预先准备好的不同厚度的垫铁在底座下进 行调整。Taking the base is in place, according to the center line of the cabinet to find alignment and then using the water level to find standard, at the same time to the different thickness of the horn prepared in advance under the base to be adjusted.8 .找平后，再校对其

23、中心线，合适后用电焊将底座与 预埋件点焊，复查正确无误后将底座与垫铁、预埋 铁件焊牢。Before welding the base with the embedded parts we need to find out the level and then to check the center line, Then to recheck the correction after the base and the horn embedded iron welding.2.盘底座接地必须良好， 盘底座接地必须至少为 两点接地。Ground the chassis base must be go

24、od, grounding the base of the chassis must be at least two points.5.5 热控盘柜的运输工序卡:Container transport process card序号及步 骤名称 Serial number and step name主要作业方法和操作要求Main operating methods and operational requirements工艺质量要求 Process quality requirements1.盘柜的 运输 Container transport1 .盘柜吊装前必须进行上报专业申请吊装许可，并 对

25、现场进行风险预控评估，出具风险评估报告。许 可经审批通过后，吊装运输人员经技术员安全、技 术交底，并了解工作情况。Before hoisting the cabinets, it must be reported the department application of hoisting license and conduct risk pre-assessment on site and issue risk assessment report. Approved by the approval, the lifting of transport personnel by the engi

26、neer safety, technical explanation to understand the condition.2 .盘柜吊运要有专业的起重工指挥起吊。The panels lifting must have a professional lifting worker to command lifting.3 .运输过程中车辆要缓慢行驶，为防止盘柜设备倾 斜、掉下而损坏，用绳索固定盘柜，并由专人监护。 During transport, the vehicle should running slowly, in order to prevent the equipment of

27、the cabinet from tilting, falling and being damaged, fixing the cabinet with ropes and being supervised by a person.5 .就位时要事先在设备下面加垫方（枕）木，以便 抽出吊带。Before in place take padding under the installation , in order to pull out the harness.1 .起吊盘柜时，盘柜保持 直立，要防止乱晃。Whenlifting theenclosure , the enclosure is

28、kept upright to prevent disorderly shaking.2 .盘柜运输时必须垂直 运输，运输吊装过程中 避免碰撞，裸露盘柜应 在盘柜与接触物之间填 充缓冲物。The cabinets must be transported vertically, avoid collision during transporthoistingprocess, and the exposed cabinet should be filled with buffer between the cabinet and the contact object.3 .设备放置牢靠,摆放整 齐。

29、The equipments is securely placed and neatly arranged.5.6.热控盘柜安装工序卡：Cabinet installation process card操作方法：Method of operation序号及步骤名称Serialnum berand step name主要作业方法和操作要求 Main operating methods and operational requirements工艺质量要求Process quality requirements1.盘柜定 位Cabinet positionin g1 .将盘柜运至安装地点。Move

30、the cabinet to the installation site.2 .盘柜定位时，先根据设计图纸将盘柜逐一对号 运至基础上，在底座上把每面盘调整到大致合 适位置，由每面盘的固定螺丝孔处向底座上划 线及划中心孔，定位各固定螺栓的位置。When cabinets positioning, the first according the drawings design to take the cabinets to the number on the place , on the basis of the base plate to adjust each panel to a suita

31、ble location from the fixed screw holes on each plate to the base line marked and center Hole, positioning the location of the bolts.3 .将盘搬下，对底座上各固定螺栓位置钻孔。控 制室、电子间等控制盘柜如有绝缘要求，需在 盘底与底座之间加装厚度为10mm的胶皮垫， 此橡胶垫可采用10mm厚度的整块橡胶皮根据 盘、台底座的形状割出，再在有安装孔的位置 打出安装螺丝孔。加上绝缘胶垫后再将盘移回 底座，拧上螺栓。Move the plate and drill hol

32、es on the fixing bolts on the base , if the CCR, electrical building and other control panels need be isolated, we should to install a thickness of 10mm between the bottom of the plate and the base rubber pad, the rubber pad can be 10mm thick piece of rubber according to1.盘台柜的安装应牢固、平 整、垂直，盘体无残缺，油漆 美

33、观。The installation of the pan-cabinet should be firm, flat, vertical, no incomplete disc, beautiful paint 2 .机柜对地绝缘或接地值符 合设计、厂家及规范要求。The insulation or grounding value of the cabinet to the ground conforms to the design, the manufacturer and the standard requirements4 .相邻两盘连接处的盘正面 平面度无太大偏差，五面盘以 上成排盘面

34、无太大偏差；盘间 的连接无明显缝隙。There is no large deviation in the flatness of the plate at the joint of the adjacent two plates, and there is no large deviation in the arrangement of the disk surface above the five plates; there is no obvious gap between the platesthe plate, the base of the base shape Cut out, a

35、nd then install the hole in the location of the installation screw holes. Add insulation pads and then move back to the base plate, screw on the bolt.4 .单个盘柜的水平调整，可用水准仪测量；单个 仪表盘的垂直调整，用磁性线锤，测量盘面上 下端与吊线的距离，若上、下距离相同表示此 盘面垂直；为保证测量准确，盘的每个面都要 进行水平和垂直测量。The level adjustment of a single panel can be measure

36、d by spirit level; vertical adjustment of a single instrument panel with magnetic plumb, measuring the distance between the upper and lower end of the disk and hanging wire, if the same distance from top to bottom indicates that the disk surface is vertical; Make horizontal and vertical measurements

37、 on each side.5 .成排盘柜找正、调平时，要先精确地调整第一 面盘柜，再以第一面盘柜为标准，将其它盘柜 逐次调整、定位。找正、找平后，再次复查。When the row of cabinets correcting and leveling, we must accurately adjust the first panel, and then to the first panel as the standard cabinet, the other cabinet will be adjusted one by one, positioning . correcting, le

38、veling ,recheck.6 .盘柜定位找正时严禁使用手锤直接敲打盘面， 应加垫厚胶皮或木板，以免损坏油漆及设备。 When positioning the cabinets , it is strictly forbidden to use the hand hammer to directly beat the disk surface. The thick rubber or wood padding should be added to avoid damaged the paint and equipment.安监Safety supervision签名 signature：日

39、 期 date：总工ChiefEngineer签名 signature：日期 date:2.盘柜固定Cabinet fixed1 .盘柜定位符合工艺质量要求后，将盘柜固定牢 固。将盘柜底部与底座间的连接固定螺丝尽量 同步锁紧，使得四角受力平衡，避免由于固定 螺栓锁紧程度不同而引起盘柜左右或前后倾 斜。After the panels positioning meet the quality requirements of the process, the panel cabinet will be firmly fixed. As far as possible, the connecting

40、 screws between the bottom of the enclosure and the base should be locked synchronously so as to balance the stress on the four corners so as to avoid tilting the left or right or front and rear of the enclosure due to the different degree of locking of the fixing bolts.2 .成排的盘柜，需将相连接的侧面用连接螺栓加 以紧固。R

41、ow of panels, we need to connect the side with the fastening bolts to be connected.3 .固定过程中要反复对盘的每个面进行水平和 垂直测量，若距离偏差超出工艺要求则要重新 加以定位。During the fixing process, horizontal and vertical measurements should be made on each side of the disk repeatedly. If the distance deviates beyond the process requirem

42、ents, it must be repositioned.1 .连接螺栓、垫片及弹簧垫圈 防锈层完好。Connecting bolts, gaskets and spring washers rust-proof layer intact.2 .盘台柜的固定应牢固、平 整、垂直。Pan table cabinets should be fixed, flat, vertical.3.防腐补 漆Anti-corros ionpaint repair检查盘底座和接地扁铁防锈漆、银粉漆有无缺 漏或破坏，若有进行补漆。Check plate base and ground flat iron ant

43、irust paint, silver paint, there is no omission or damaged, if the naint油漆均匀、完整、美观。The paint is uniform, complete and beautiful.行验收。验收合格后由施工队伍向专业提交验收资1.质量验 收 Quality acceptanc eL验收资料完整、齐全, 格式规范，符合要求。Aplet plete,.format.speci fications,meet.the.requir ements.2.验收一次通过率达到 100%oThe acceptance rate must

44、reach 100%.5.7.热控盘柜验收及防护工序卡：Enclosure acceptance and Protection process card1.安装完成后，施工单位负责质量自检一级验收并 填写ITP检查验收表和相应的技术记录。After the installation is completed, the constructioncompany need to quality self-test and fill in the ITP and inspection sheets form and the corresponding technical records.2自检合格且资

45、料齐全、完整后，向专业提交自检资料进行二级验收。验收应对上一级验收的各项具体要求进行复测，核查资料是否符合要求，施工负 责人必须陪同。对于验收过程中发现的质量问题应 及时整改，整改合格后要按相关程序反馈后重新进料（RFI），由专业验收后提交QC部室进行三级验 收，验收完毕无误后其联系业主进行四级验收。When the self-inspection qualified and completed we will take material of self-inspection to department forthe second inspection . Inspection should

46、be rechecked the inspection of the specific requirements of the first inspection and the verification data conform to the requirements. For the quality problems found in the inspection process should be rectification on time, after the rectification of qualified to recheck again with the relevant pr

47、ocedures. After inspected the construction team need to take the RFI fordepartment engineer to inspect and then take the RFT for the QC department, After the inspection is completed, contact the owner for the fourth inspection.1 .全部验收合格后，应对盘（台、箱、柜）进行防 护。布置在室外的盘、台、保温/保护箱、接线盒， 可先用防火篷布包裹，再用木板制作防护外罩，扣 在

48、设备外侧，用于防砸，防雨。2 .防护After the inspection for panel installation, should be the panel (Tray, boxes, cabinets) for protection. Arranged in the outdoor plate, cabinet, insulation protection box, junction box, we can use fire tarpaulin to wrap ,then use wood to make protective housings toProtection buckle on the outside of the equipment for preventingand raining.2 .盘台四周拉设安全绳，张贴醒目标志，提醒现场 施工人员注意成品保护。Taking safety rope and marked sigh around