蒂芬巴赫公司电液控制系统维护手册.pdf

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1、TIEFENBACHControl Systems GmbHSafety Informationfor Electro-hydraulic Control System电液控制系统安全信息一 Please read carefully-请仔细阅读-状 态2005年10月Table of contents目录Electro-hydraulic Control System电液控制系统Documentation-No.:212837/212838/212828/212829/212830/212831文件号:212837/212838/212828/212829/212830/212831Shan

2、xi Jincheng Anthracite Mining Group Ltd.山西晋城无烟煤矿业集团公司Zhaozhuang Coal Mine赵庄煤矿1 Safety information1 安全信息2Generally technical descriptions2常规技术说明3Hydraulic descriptions3液压系统说明4.Electronic operating manuals4电子操作手册5.Overview Face support shield controlTIBATRON iSA10/l05-105735-005.工作面掩护式支架控制设备TIBATRON i

3、SA10/l综述05-105735-006.Overview Electro-hydraulic control system6.电液控制系统综述7.Electro-hydraulic control unit 16-functions83-004681-157.16功能电液控制设备83-004681-158.Backflush-Filter DN25 25nm05-105111-018.反向冲洗过滤器DN25 25微米05-105111-019.Yield valve DN20/25 500L 447bar40-410806-009.屈服安全阀 DN20/25 500L447bar40-41

4、0806-00TBH第1页，共4页2006年1月16日Table of contents目录Electro-hydraulic Control System电液控制系统Documentation-No.:212837/212838/212828/212829/212830/212831文件号：212837/212838/212828/212829/212830/212831Shanxi Jincheng Anthracite Mining Group Ltd.山西晋城无烟煤矿业集团公司Zhaozhuang Coal Mine赵庄煤矿10 Filterstation complete10 完整的

5、过滤站11 Shield control unit ASG5 16-Functions16功能支架控制装置ASG5Strapping plug BSA-Power带式插头BSA-PowerEmergency stop iAGS5紧急停止装置iAGS512 Infrared receiver IREA红外接收器IREA12 Infrared transmitter IRSEA红外发射器IRSEA13.Pressure sensor DANA 6024 1 OObar压力传感器DANA6024 1 OObar13 Pressure sensor DANA 6024 500bar压力传感器DANA6

6、024 500bar14.Reed rod iKMA263S 167ZU0,5-4,5/09604SKK2.4SM-3/3/070;3*0,34 mit LumbergProximity switch iNA22-lS-289-1014 测距杆 iKMA263S 167ZU0,5-4,5/09604SKK2.4SM-3/3/070;3*0,34 mit Lumberg接近开关 iNA22-lS-289-1015.Power supply dNTA51A1271215APower supply dNTA51A1271210A15 电源 dNIA51Al271215A电源 dNTA51Al2712

7、10A16.Head gate computer IZA顺槽计算机IZATBH第2页，共4页76-004920-0076-004920-0005-105732-01-0005-105732-01-0005-410074-02-0005-410074-02-0005-307792-00-0005-307792-00-0091-410184-0091-410184-0005-304405-0005-304405-0078-410417-0278-410417-0278-410417-0578-410417-0578-205180-0005-307816-0078-410962-0078-20518

8、0-0005-307816-0078-410962-0005-004804-2305-004804-2405-004804-2305-004804-2480-004806-0080-004806-02006年1月16日Table of contents目录Electro-hydraulic Control System电液控制系统Documentation-No.:212837/212838/212828/212829/212830/212831文件号：212837/212838/212828/212829/212830/212831Shanxi Jincheng Anthracite Min

9、ing Group Ltd.山西晋城无烟煤矿业集团公司Zhaozhuang Coal Mine赵庄煤矿17Hose cable SKK2.805-307553-00胶管电缆SKK2.805-307553-00Hose cable SKK2.4 Power05-307551-00胶管电缆SKK2.4 Power05-307551-00Hose cable SKK2.405-307552-00胶管电缆SKK2.405-307552-00Connecting line Hirschmann 4-polc05-307550-004芯Hirschmann型连接电缆05-307550-00Twinbush

10、 SKKA2.8-V05-410204-02双衬套SKKA2.8-V05-410204-02Protecting plug SKK2.405-409645-02保护插头SKK2.405-409645-02Protecting plug SKK2.805-409757-00保护插头SKK2.805-409757-0018Overview auxiliary valves18辅助阀综述19.Pilot operated check valve DN2031-205148-0319先导单向阀DN2031-205148-0320.Pilot operated check valve DN10 for

11、stabilizing ram05-105528-0020用于平衡千斤顶的先导单向阀DN1005-105528-0021.Yield valve DN12-250L 462bar40-410793-0021屈服安全阀DN12-250L462bar40-410793-0022.Pilot operated check valve DN1205-204142-0022先导单向阀DN1205-204142-0023.Double pilot operated check valve DN1034-303796-0023双液控单向阀DN1034-303796-00TBH第3页，共4页2006年1月16

12、日Table of contents目录Electro-hydraulic Control System电液控制系统Documentation-No.:212837/212838/212828/212829/212830/212831文件号：212837/212838/212828/212829/212830/212831Shanxi Jincheng Anthracite Mining Group Ltd.山西晋城无烟煤矿业集团公司Zhaozhuang Coal Mine赵庄煤矿24.Yield valve DN10-125L 380bar40-410805-0024屈服安全阀DN10-12

13、5L380bar40-410805-0025.In-line filter DN10 filter mesh 80gm05-410084-0325管路上的DN10过滤器（网格为80微米）05-410084-0326.In-line check valve DN2530-409429-0226管路上的单向阀DN2530-409429-0227.Water spray valve31-203947-0127喷水阀31-203947-0128.Pressure gauge DN10 0-600bar86-410546-0028压力表 DN10 0-600bar86-410546-0029Bottom

14、 valve05-410830-0029底阀05-410830-0030Hoses and fittings30胶管和管路辅件31Tool-Set for E-H control unit电液控制设备工具组Sparc parts electro-hydraulic control unit and electronic电液控制设备和电子设备的备件Spare parts auxiliary valves辅助阀的备件Sparc parts hoses and fittings胶管和管路辅件的备件TBH第4页，共4页2006年1月16日Safety Informationfor Electro-hy

15、draulic Control System电液控制系统安全信息一 Please read carefully-请仔细阅读-The control systems of TIEFENBACH ControlSystems GmbH are only allowed to be put intooperation after the safety information has beencompletely read and understood.Failure to observe the safety information can bea hazard to body and life,l

16、ead to damage of themachine and result in a loss of all warrantyclaims.NA 用系户统只。有在充分阅读并理解了相关的安全信息以后，才能使用蒂芬巴赫控制系统公司的控制“；、如果不遵守安全信息，可能会导致人员伤亡或机器损坏，在这种情况下所有的保修索赔均无效。状 态 2005年 10月Safety information TIEFENBACHfor Electro-hydraulic Control System Control Systems GmbH电液控制系统安全信息Overview综述Explanation of symb

17、ols符号说明Imprint版本说明Control system控 制 系 统,Personnel人员Responsibility责任Condition条件Intended use正当用途Assembly组装Commissioning试运行Operation操作Repair/maintenance维修/维护Disassembly拆卸Pressure fluids压力流体Hoselines胶管管路Transport运输Storage存储DIN standards used所 用 的DIN标准3页3页4页4页eeeeg3g3g4g4aaaap第p第p第p第4页ge4pa第4页4页5页eeeg4g4

18、g5aaap第p第p第6页7页8页eee8g6g7g存aaa4p第p第p9页9页10页eeg9g9eoaag1p第p第pa第12页12页13页e2e3e3aglg1aglpa第pa第pa第TBH第 2 页，共 13页SICHERHEITSHINWEIS_HY_ST_e_13.doc2005年 10月 5 日修订版本：13Safety informationfor Electro-hydraulic Control System电液控制系统安全信息TIEFENBACHControl Systems GmbHExplanation of symbols 符号说明AAttention!This sy

19、mbol indicates that any failure to observe the respective statement can result in injury to persons and damage tomachinery.The hazard warning has to be observed and the necessary caution and care has to beexercised.注意！这个符号表示如果用户未能遵守相关的声明，可能会伤害人体或损坏机器。用户必须按照危险警告的提示进行操作，并严格遵守必要的警示信息。Observe operating

20、manual!This symbol indicates that it is vital to read the operating manual in addition to the explanation given right beside it.遵守骑作手册给出的相关信息！这个符号表示除了要遵守符号后面给出的说明以外，还必须阅读操作手册的相关内容。ADanger!This symbol indicates that any failure to observe the statement given right beside it can result in severe injur

21、ies or evendeath.The hazard warning has to be observed and the necessary caution and care has to be exercised.危险！这个符号表示如果用户未能遵守符号后面给出的说明，可能会导致严重的伤亡事故。用户必须按照危险警告的提示进行操作，并严格遵守必要的警示信息。OImportant!This symbol indicates that the statement given right beside it includes important information with respect t

22、o the prevention ofdamage to the control system and should be observed by allmeans.重要！这个符号后面的说明给出了如何防止损害控制系统的信息，用户务必要遵守这些信息。Im print:版本说明：Tiefenbach Control Systems GmbHKaninenberghohe 2D-45136 Essen蒂芬巴赫控制系统公司Kaninenberghohe 2D-45236 埃森Publication date Rev.09:15.09.2004 Rev.12:08.09.2005 Rev.13:05.1

23、0.2005出版日期 2004年9月15日 修订版本：092005年9月8日 修订版本：122005年10月5日 修订版本：13Tiefenbach Control Systems GmbH,EssenNo part of this publication may be reprinted without prior written approval.Subject to technical alterations.蒂芬巴赫控制系统公司，埃森如果没有蒂芬巴赫控制系统公司事先给出的书面许可，不得对本文进行再版。公司可能会更改相关的技术内容。TBH第 3 页，共 13页SICHERHEITSHIN

24、WEIS_HY_ST_e_13.doc2005年 10月 5 日修订版本：13TBH第9页，共13页2005年10月5日SICHERHEITSHINWEIS_HY_ST_e_13.doc修订版本：13Safety informationfor Electro-hydraulic Control System电液控制系统安全信息TIEFENBACHControl Systems GmbHPressure fluids压力流体oHoselines 胶管oDetailed information on the operating fluid is given in the Operating Flu

25、id manual.在 操作液体手册中给出了关于操作流体的详细信息。The control system is only allowed to be operated with fireresistant pressure fluids of group HFA.在控制系统中，只能使用HFA类防火压力液体。The properties of the pressure fluid must meet the requirements as laid down in DIN 24320.压力液体的属性必须满足DIN 24320的要求。It is recommended to use emulsio

26、ns containing 3%to 5%of concentrate.A poor mixture(e.g.50%water,50%concentrate)could lead to damage of the sealing materials due to clodded concentrate particles.建议您使用浓度为3%到 5%的乳化液。如果混合比例不当(比如50%的水和50%的浓缩物)，会因为浓缩物颗粒发生凝结而导致密封材料被损坏。The water intended to be used for the pressure fluid should comply wit

27、h the requirements of DIN 24320.用于压力流体的水应该符合DIN 24320的要求。The composition of the water has to be checked regularly.Operating temperatures should not exceed 50.必须定期检查水的成分。操作温度不应该超过50C。Infection of the emulsion with micro-organisms has to be combated in time by adding suitable additives(“inoculation)an

28、d shortening the intervals between lab tests.必须在乳化液中加入合适的添加剂(“接种”)，并增加实验室检测频率，以便防止乳化液被微生物污染。It is recommended to have the concentrate tested in the lab once every two weeks using an emulsion tester acc.toDIN 51368.建议您每两周在实验室中根据DIN 51368对乳化液进行一次检测。When different emulsion concentrates(e.g.synthetic pr

29、oducts)arc used,the manufacturer Tiefen bach ControlSystems GmbH has to be informed in order to check their compatibility with the control system materials.如果使用了别的浓缩物(比如合成产品)，那么必须通知蒂芬巴赫公司，以便确认它们是否与控制系统的材料兼容。Only high-pressure hoses acc.to DIN EN 853,DIN EN 856 and DIN EN 857 and/or ISO 6805 are allo

30、wed to beused to connect to the control system.在连接控制系统的过程中，只能使用符合DIN EN 853、DIN EN 856和 DIN EN 857以及/或ISO 6805标准的高压胶管。Hoselines are safety-relevant components and have to be mounted with utmost care and competence.胶管是关系到系统安全的部件，所以在安装过程中必须非常小心，操作得当。上 Take care during assembly that hoses and cables ar

31、e be laid without kinking and compressing and that they arerelieved of strain.Make sure to observe the minimum bending radius of the hosclinc.Observe the requirements of/，DIN 20066.、在组装的过程中，不要使胶管和线缆缠结或受到挤压，并确保它们不受外力拉扯，不小于胶管的最小弯曲半径。操作者需要遵守DIN 20066的要求。TBHSICHERHEITSHINWEIS_H Y_ST_e_ 13.doc第 10页，共 13页

32、2005年 10月 5 日修订版本：13Safety informationfor hydr.control systems液压控制系统安全信息TIEFENBACHControl Systems GmbHPrevent hoselines from being coated.要防止胶管被涂层敷盖。Hoselines must not be subjected to twisting or to any mechanical friction.不要让胶管缠结或受到机械摩擦。AThe hoselines are only allowed to be replaced when depressuri

33、zed.Turn the plug-type connector of the hoselinc tocheck that the hose line is depressurized.A hose without pressure turns readily.On props,additionally observe thepressure gauge reading.只有在给胶管降压之后才能进行更换操作。转动胶管的插拔型接头以检查胶管管路已经降压。没有压力的胶管会比较容易转动。此外，还要注意观察立柱上的压力表的读数。The hoselines shall be attached in a

34、technically sensible manner only to the opening ports provided for that purposeand marked accordingly.应该通过合适的技术方法把胶管固定在专用端口上，并做好标志。When reinstalling or replacing high-pressure hoselines take care to ensure that the connection nipple is clean.Anydamaged seals on the plug-type connectors(o-ring and ba

35、cking ring see chart)must be replaced.在重新安装或者更换高压胶管的过程中，必须确保接头的清洁。必须更更换所有已损坏的插拔型接头(关于O形圈和挡圈，请参见图表)。_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _胶管O 形环挡圈DN10DIN 20043-10X2,0DIN

36、20043-6.8 X 10.1X0.8DN12DIN 20043-13X2.5DIN 20043-14.0X18.1X0.8DN19DIN 20043-19X2.5DIN 2(X)43-20.0 X 24.1X0.8DN19SSODIN-19X2.5-18.0X22.1X0.8DN25DIN 20043-25X2.5DIN 20043-27.0X31.1X0.8DN25SSODIN-25X2.5-27.0X31.1X0.8DN31DIN 20043-33X2.5DIN 20043-34.0X 38.IX 0.8DN31SDIN 20044-33X2.5DIN 20044-34.0X 38.I

37、X 0.8DN31SSODIN.-33X2.5.-39.0X44.0X1.5DN38DIN 20043-40 X 3.0DIN 20043-41.8X46.8X 1.5DN38SSODIN-38X3.0-39.0X44.0X1.5DN51DIN 20043-49X3.0DIN 20043-50.8X55.8X1.5DN51SSODIN-44.5X3.0-45.0X50.0X1.5DN65DIN-73X3.0限 The hoselines must be designed for the permissible pressure.The marking of the maximum operat

38、ing pressure/appropriate on the hose line is to be considered./j必须根据允许的压力值来设计胶管，在设计中要充分考虑最大操作压力。O Hoselines are allowed to be used a maximum of six years fbr nonnal operation including a max.storage period of twoyears.The end user has to make sure that the hoselines are replaced at adequate interval

39、s due to ageing even if thehoseline show no defects affecting safety.在正常的操作条件下，胶管最多可以使用六年，其中包括两年的存储期。即使胶管没有出现安全隐患，设备的最终用户也必须定期更换老化的胶管。Hoselines must be laid such that hazardous situations(whipping about,lashing,pressure medium jetting out)will beavoided,if possible,when the hoscline fails.必须以恰当的方式安.

40、置 胶管，以便确保在胶管出现故障的时候能够避免危险(四处移动，甩动，液压介质喷由.TBHSICHERHElTSHlNWEIS_HY_ST_e_13.doc第 I I 页，共 13页2005年 10月 5 日修订版本：13Safety informationfor Electro-hydraulic Control System电液控制系统安全信息TIEFENBACHControl Systems GmbHHoses must be replaced when one of the following criteria is found:如果出现下列情况，就必须更换胶管：-Outer sheat

41、h is damaged down to the insert 外铠装损坏，露出胶管内部。-Outer sheath is brittle 外铠装易碎。-Leakages出现泄漏。-Deformations which do not correspond with the natural shape of the hose,both in depressurized and inpressurized condition胶管发生变形，以至于在增压和降压条件卜都与其原来的形状不符。-Hose fitting is damaged or deformed胶管的管路辅件被损坏或变形。-Hose ha

42、s come off the fitting胶管从管路辅件上脱落。-Storage and/or usage period of hose is exceeded.胶管的存储和/或使用期限已过ADamaged hose lines have to be replaced only from technical personnel.被损坏的胶管只能由技术人员来更换。Repairing the hoseline using the hose and/or fitting formerly repaired is not permitted.不能用此前修理过的胶管和/或管路辅件来修理胶管管路。Tra

43、nsport 运输As a general rule,control units have to be transported one by one.It may be necessary to package them to preventdamage.在通常情况下，必须逐个运输控制设备。在必要的情况下要对设备进行包装，以防止设备损坏。The control units must be secured to prevent them sliding falling.必须将控制设备固定住，以防止它们滑动或者倒下。When transporting hydraulic control units

44、 only use lifting equipment that complies with the applicable technical andlegal regulations.If a control unit is dropped this may result in a hazard to body and life.在运输液压控制设备的过程中，只能使用符合相关技术和法律规定的搬运设备。如果控制设备滑落，可能会造成人员伤亡。Lifting points used on the hydraulic control unit shall be eye bolts according

45、to DIN 580 which are fastened in thethreaded holes Ml2 or M16 in a workmanlike manner.Prior to transports at temperatures below freezing thehydraulic control units shall be flushed with a frost-proof fluid and filled with this fluid afterwards.Make sure tochoose a frost-proof fluid that mixes well w

46、ith the operating fluid in order not to impair the properties required ofthe operating fluid.在液压控制设备上的搬运点必须是符合DIN 580的吊环螺栓，这些螺栓需要通过恰当的方式在螺纹孔中固定住。在低于零度的温度下进行运输时，应该用防冻液体进行冲洗液压控制设备，并在稍后用该液体填注设备。一定要选择能够与操作液体进行良好混合的防冻液体，这样才不会影响到操作液体应有的性能。If transport takes place at temperatures well below freezing the hy

47、draulic control units must be slowly warmed to atemperature between 10 and 20 before any further use.如果在低于零度的温度卜进行运输，那么在使用液压控制设备之前，必须缓慢加热设备，使其温度上升到10。C到20。C之间。If the hydraulic control units are transported by sea they have to be protected at the outside by a preserving agentand wrapped in oiled pape

48、r.如果液压控制设备通过海运进行运输，那么设备的外部必须涂以保护剂，井用汕纸包裹。TBHSICHERHEITSHINWEIS_HY_ST_e_13.doc第12页，共13页2005年10月5日修订版本：13Safety informationfor hydr.control systems液压独制系统安全信息TIEFENBACHControl Systems GmbHNational and international legislation and import regulations shall be observed fbr transport.在运输过程中，需耍遵守本国和国际法律以及重

49、要的法规。Storage 存储OWhen using the control system after an extended period of storage,a pressure check and a multiple function checkshould be perfonned before operating the unit.如果设备的存储期被延长，那么在使用该控制系统之前，应该进行压力检查和多功能检查。The control units should be stored such that all ports and openings of the units are p

50、rotected against the ingress ofeven the smallest dirt particles.在存储控制设备的过程u，应该采取合适的保护措施，确保即便是最小的灰尘颗粒也不会从设备的端口和开口侵入设备。The storage room should be cool and dry,dust free and moderately ventilate and not exposed to direct sunlight.Thetemperature should not exceed+25 or fall below-10.The relative humidit