机加工作业指导书(中英).xlsx

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1、佛佛山山市市广广津津机机电电设设备备有有限限公公司司文文 件件 编编 号号：The file number：GJ-WI-101Foshan Guangjin Mechanical&Electrical Device Co.,Ltd.生生产产作作业业指指导导书书产产品品名名称称驱驱动动轴轴物物料料代代码码453010179110本本工工序序名名称称锯锯床床下下料料页页 次次共共3页页；第第1页页Product NameMain ShaffMaterial codeThe procedureSawing machine cuttingPage3 Sheets,Sheet 1Production w

2、ork instruction产产品品型型号号453010186900材材料料规规格格Q345B-130下下工工序序名名称称车车外外圆圆及及端端面面产产品品客客户户蒂蒂森森Product ModelMaterial specificationsNext procedureOuter circle and end faceCustomersThyssenkrupp加加工工控控制制示示意意图图 Processing control schematic使使用用设设备备卧卧式式自自动动锯锯床床生生产产部部门门生生产产部部Material codeHorizontal automatic sawing

3、machineDepartmentThe production department过过 程程 控控 制制 项项 目目Process control content管管控控项项目目Control管管控控方方法法Method判判定定标标准准Decision criteria检检查查频频率率Frequency负负责责人人Responsibleperson记记录录Record尺尺寸寸Dimension卷卷尺尺Tape measure长长度度尺尺寸寸 L=1300length dimension L=1300AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Di

4、mension游游标标卡卡尺尺Vernier caliper外外径径尺尺寸寸 130outer diameter 130AQL=4.0IPQC过过程程检检验验记记录录Inspection records作作 业业 操操 作作 指指 导导Operation instruction序序号号No.No.工工作作内内容容及及要要求求 Work content and requirements10将将轴轴吊吊装装到到卧卧式式锯锯床床上上夹夹装装固固定定；Install the shaft hoisting to the horizontal sawing machine.20使使用用长长度度定定位位工工

5、装装定定位位轴轴的的切切割割长长度度尺尺寸寸；Use length to locate the cutting length dimension of the position axis;30调调整整卧卧式式锯锯床床的的速速度度，然然后后下下料料；Adjust the speed of horizontal sawing machine,then lower the material;40检检验验轴轴的的长长度度尺尺寸寸。Check the length of the axis.编编制制/日日期期冯冯炳炳棣棣2018-4-202018-4-20审审核核/日日期期杨杨利利广广2018-4-212

6、018-4-21批批准准/日日期期李李天天铁铁2018-4-222018-4-22Establishment/DateAudit/DateApproval/Date佛佛山山市市广广津津机机电电设设备备有有限限公公司司文文 件件 编编 号号：The file number：GJ-WI-101Foshan Guangjin Mechanical&Electrical Device Co.,Ltd.生生产产作作业业指指导导书书产产品品名名称称驱驱动动轴轴物物料料代代码码453010179110本本工工序序名名称称车车外外圆圆及及端端面面页页 次次共共3页页；第第2页页Product NameMain

7、 ShaffMaterial codeThe procedureOuter circle and end facePage3 Sheets,Sheet 2Production work instruction产产品品型型号号453010186900材材料料规规格格Q345B-130下下工工序序名名称称精精磨磨外外圆圆产产品品客客户户蒂蒂森森Product ModelMaterial specificationsNext procedureFine grinding cylindricalCustomersThyssenkrupp加加工工控控制制示示意意图图 Processing control

8、 schematic使使用用设设备备卧卧式式车车床床生生产产部部门门生生产产部部Material codeHorizontal latheDepartmentThe production department过过 程程 控控 制制 项项 目目Process control content管管控控项项目目Control管管控控方方法法Method判判定定标标准准Decision criteria检检查查频频率率Frequency负负责责人人Responsibleperson记记录录Record尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper轴轴

9、总总长长度度尺尺寸寸 12920.2The total length of the shaft is 12920.2AQL=2.5IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Vernier caliper轴轴外外径径尺尺寸寸 125Diameter of shaft 125AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper轴轴外外径径尺尺寸寸 124(0,-0.1)Diameter of shaft

10、 124(0,-0.1)AQL=2.5IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Vernier caliper轴轴外外径径尺尺寸寸 124留留磨磨量量Shaft diameter size 124 grinding amountAQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper轴轴外外径径尺尺寸寸 2-115留留磨磨量量Shaft diameter size 2-115 grinding amou

11、ntAQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper轴轴外外径径尺尺寸寸 2-90留留磨磨量量Shaft diameter size 2-90 grinding amountAQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper轴轴外外径径尺尺寸寸 2-80留留磨磨量量Shaft diameter size 2-80 grinding

12、amountAQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper尺尺寸寸 345.70.1Size 345.70.1AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper尺尺寸寸 4170.1Size 4170.1AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Ve

13、rnierVernier calipercaliper尺尺寸寸 242.3Size 242.3AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper尺尺寸寸 2-115.5Size 2-115.5AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper尺尺寸寸 2-88.5Size 2-88.5AQL=4.0IPQC过过程程检检验验记记录录In

14、spection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper尺尺寸寸 2-65.5Size 2-65.5AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Vernier caliper尺尺寸寸 2-41.5(0,+0.1)Size 2-41.5(0,+0.1)AQL=4.0IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺VernierVernier calipercaliper卡卡簧簧槽槽

15、尺尺寸寸 2-2.65H13(0，+0.14)Card spring groove size 2-2.65H13(0，+0.14)AQL=2.5IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Vernier caliper卡卡簧簧槽槽直直径径尺尺寸寸 2-76.5h12(0,-0.3)Diameter of card spring groove diameter 2-76.5h12(0,-0.3)AQL=2.5IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension游游标标卡卡尺尺Vernier

16、Vernier calipercaliper轴轴承承位位置置宽宽度度尺尺寸寸 2-35.70.1Bearing position width dimensions 2-35.70.1AQL=2.5IPQC过过程程检检验验记记录录Inspection records作作 业业 操操 作作 指指 导导Operation instruction序序号号No.No.工工作作内内容容及及要要求求 Work content and requirements10缓缓慢慢起起吊吊和和移移动动轴轴到到车车床床，把把一一端端轴轴头头向向床床头头上上的的自自定定心心三三卡卡盘盘并并夹夹紧紧；Slowly lift

17、and move the shaft to the lathe,and hold one end of the shaft to the head of the head on the head of the bed.20钻钻中中心心孔孔，用用活活动动顶顶尖尖顶顶进进中中心心孔孔并并顶顶紧紧；DrillingDrilling thethe centercenter holehole withwith thethe toptop ofof thethe activityactivity toto enterenter thethe centercenter holehole andand tig

18、hten;tighten;30按按图图纸纸要要求求粗粗车车端端面面外外圆圆及及各各尺尺寸寸；According to the drawing,the outer circle and the dimensions of the rough end face;40检检验验轴轴的的长长度度尺尺寸寸和和外外圆圆，转转精精确确车车削削；CheckCheck thethe lengthlength andand outerouter circlecircle ofof thethe shaft,shaft,andand turnturn thethe precisionprecision turning

19、.turning.编编制制/日日期期冯冯炳炳棣棣2018-4-202018-4-20审审核核/日日期期杨杨利利广广2018-4-212018-4-21批批准准/日日期期李李天天铁铁2018-4-222018-4-22Establishment/DateAudit/DateApproval/Date佛佛山山市市广广津津机机电电设设备备有有限限公公司司文文 件件 编编 号号：The file number：GJ-WI-101Foshan Guangjin Mechanical&Electrical Device Co.,Ltd.生生产产作作业业指指导导书书产产品品名名称称驱驱动动轴轴物物料料代代码

20、码453010179110本本工工序序名名称称精精磨磨外外圆圆页页 次次共共3页页；第第3页页Product NameMain ShaffMaterial codeThe procedureFine grinding cylindricalPage3 Sheets,Sheet 3Production work instruction产产品品型型号号453010186900材材料料规规格格Q345B-130下下工工序序名名称称入入半半成成品品仓仓产产品品客客户户蒂蒂森森Product ModelMaterial specificationsNext procedureSemi-finished

21、warehouseCustomersThyssenkrupp加加工工控控制制示示意意图图 Processing control schematic使使用用设设备备卧卧式式外外圆圆磨磨床床生生产产部部门门生生产产部部Material codeHorizontal cylindrical grinderDepartmentThe production department过过 程程 控控 制制 项项 目目Process control content管管控控项项目目Control管管控控方方法法Method判判定定标标准准Decision criteria检检查查频频率率Frequency负负责责

22、人人Responsibleperson记记录录Record尺尺寸寸Dimension外外径径千千分分尺尺Outsidemicrometer外外径径尺尺寸寸 124f6（-0.043，-0.068）Outside Dimension 124f6（-0.043，-0.068）100%IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension外外径径千千分分尺尺Outsidemicrometer外外径径尺尺寸寸 115j7（-0.015，+0.020）Outside Dimension 115j7（-0.015，+0.020）100%IPQC过过程程检检验验记记录

23、录Inspection records尺尺寸寸Dimension外外径径千千分分尺尺Outsidemicrometer外外径径尺尺寸寸 90h9（0，-0.087）Outside Dimension 90h9（0，-0.087）100%IPQC过过程程检检验验记记录录Inspection records尺尺寸寸Dimension外外径径千千分分尺尺Outsidemicrometer外外径径尺尺寸寸 80m7（+0.011，+0.041）Outside Dimension 80m7（+0.011，+0.041）100%IPQC过过程程检检验验记记录录Inspection records作作 业业

24、 操操 作作 指指 导导Operation instruction序序号号No.No.工工作作内内容容及及要要求求 Work content and requirements10用用气气枪枪把把两两端端中中心心孔孔吹吹干干净净，然然后后把把两两端端中中心心孔孔涂涂上上润润滑滑脂脂；Clean the center holes of both ends with air gun and then grease the center holes.20把把辅辅助助转转动动环环卡卡套套套套进进传传动动主主轴轴顶顶尖尖上上；TheThe auxiliaryauxiliary rotaryrotary r

25、ingring cardcard isis fittedfitted intointo thethe toptop ofof thethe drivingdriving spindle.spindle.30缓缓慢慢起起吊吊和和移移动动工工件件轴轴到到磨磨床床夹夹装装位位置置上上方方；SlowlySlowly liftinglifting andand movingmoving thethe workpieceworkpiece shaftshaft toto thethe grindinggrinding positionposition ofof thethe grinder;grinder

26、;40缓缓慢慢的的下下来来，把把一一端端中中心心孔孔对对准准传传动动主主轴轴上上的的顶顶尖尖；SlowSlow down,down,aligningaligning oneone endend ofof thethe centercenter holehole toto thethe toptop ofof thethe drivedrive spindle;spindle;50把把辅辅助助传传动动套套套套进进工工件件轴轴外外端端，并并拧拧紧紧螺螺栓栓，防防止止工工件件打打滑滑无无转转动动；SetSet thethe auxiliaryauxiliary drivedrive toto the

27、the outerouter endend ofof thethe workpieceworkpiece shaft,shaft,andand tightentighten thethe boltbolt toto preventprevent thethe workpieceworkpiece fromfrom slippingslipping andand nonoturning;turning;60使使用用测测量量工工具具前前，必必须须校校正正，检检验验轴轴的的精精磨磨外外圆圆尺尺寸寸Before using the measuring tool,it must be corrected to check the precision of the outer circle of the shaft.编编制制/日日期期冯冯炳炳棣棣2018-4-202018-4-20审审核核/日日期期杨杨利利广广2018-4-212018-4-21批批准准/日日期期李李天天铁铁2018-4-222018-4-22Establishment/DateAudit/DateApproval/Date