PQR WPQ原版完整文件.docx

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1、Id. : E1Rev. 0Page 1 of 32SGS Italia S.p.A.WPQR PED.5976WELDING PROCEDURE QUALIFICATION RECORD (WPQR)Welding procedure qualification - Test certificateManufacturers Welding Procedure SpecificationReference No.:PWPS-THS-01 Rev.AInspection Company :Reference No.:Membri del gru叩o SGSSede Legale: Milano

2、 - Via Caldera, 21 Cap. Soc. 2.500.000 i.v. C.F./N. Iscr. Reg. Impr. di Milano 04112680378 P.IVA n. 11370520154REA Ml n. 1463706 Cod. Mecc. n. M1223913 Societa unipersonale soggetta a direzione e coordinamento di SGS Subholding BVManufacturer:Test piece Product form :Welding process (es):No. 1No. 2N

3、o. 3Process135 / Partly mech.Dep. metalthk. (mm)a5, a8Welding processes usedType of joint and weld :Parent Metal Group(s):FW sl/mlISO/TR 15608 Gr.1.2-1.2Parent Material Thickness (mm):彡5Throat thickness (mm) : si: 3.75 to 7.5Single layer / multi-run :sl/mlml: No restrictionPipe Outside Diameter (mm)

4、:D500mm ; D150mm if in rotated positions ( PA, PC, PF )No restriction Filler material size : 1.2mmFiller Metal Designation : EN ISO14341-A,G3Si1 Filler material make:(GB/T8110-2008 ER50-6)Designation of shielding gas / Flux : Type of welding current & polarity :Welding Position :Preheat Temperature

5、:Post-heating :ISO14175: M21(82%Ar+18%CO2)DCEPTransfer mode :PB5 CN.A.Designation of backing gas :N.A.All except short-circuitInterpass Temperature:彡230.CAddress :No. 18, Xiaozhan Industrial Zone No. 6 Road, Xiaozhan Town, Jinnan District, Tianjin,P. R. ChinaCode / Testing Standard :UNI EN ISO 15614

6、-1: 2017+A1-2019 Level (*):2Date of weldingDec. 02, 2020Tianjin Taihesheng Intelligent Equipment Co., Ltd.Range of qualificationPlate- Standard test pieceOnNotified Body N 1381Behalf of BusinessM. CampanellaPost Weld Heat Treatment and / or Ageing : Annealing 55020C/3hOther Information : ( see also

7、8.5 )Heat Input : Refer to item 8.4.7, ENISO 15614-1: 2017 Level 2 Fillet throat thickness: No restriction only for multipass(*) Note : Level 2 satisfies Level 1 requirementsWe confirm that the statements in this record are correct and that the test pieces were prepared, welded,tested and have fulfi

8、lled the requirements in accordance with ISO 15614-1 SGS Job No IN-TJ-5805-20087SGS ref. 18.14672Date of Issue: Dec.18th,2020Location : Malcontenta (VE)Via Caldera, 21 - 20153 Milano - Italy t + 39 02 739 31 f + 39 02 701 24 630 e sgs.italy www.sgsgroup.itId. : E2Rev. 0Page 2 of 32SGS Italia S.p.A.W

9、PQR PED.5976DETAILS OF WELD TESTRecord of weld testInspection Company :Reference No.:Manufacturers Welding Procedure SpecificationReference No.:PWPS-THS-01 Rev.AJoint DesignWelding SequencesManufacturer:Tianjin Taihesheng Intelligent Equipment Co., Ltd.Date of Welding : Dec. 02, 2020Location : Works

10、hop Preparation and Cleaning : Machining & GrindingWelders Name :Li DeqingParent Metal Specification : GB/T1591-2008 Q345EWelding Process :to135(MAG, Partly mech.)GB/T1591-2008 Q345EParent Material Thickness (mm): 30Joint Type :FW sl/mlPipe Outside Diameter (mm) : N.A.Weld Preparation Details (Sketc

11、h)* :Welding Position : PBSede Legale: Milano - Via Caldera. 21 Cap. Soc. 2.500.000 i.v. C.F./N. Iscr. Reg. Impr. di Milano 04112680378 P.IVA n. 11370520154REA Ml n. 1463706 Cod. Mecc, n. MI223913 Societa unipersonale soggetta a direzione e coordinamento di SGS Subhoiding BVGas / Flux - Shielding :I

12、SO14175Backing :N.A.Gas Flow Rate - Shielding :Backing :Tungsten Electrode Type / Size : Details of Back Gouging / Backing :Preheat Temperature :Interpass Temperature :Post-heating :Post Weld Heat Treatment and / or A( Time, Temperature, Method :Heating and Cooling Rates * : Branch connection angle

13、alfa:M21(82%Ar+18%CO2)22 L/MinN.A.N.A.N.A.5 C彡230.CN.A.geing : Annealing 550C/3h, Electric furnaceHeating : 220C/ hN.A.Weaving (maximum width of run ):N.A.Oscillation : amplitude,frequency, dwell time :N.A. Pulse welding details :N.A.Distance contact tybe / workpiece : N.A.Plasma welding details :N.

14、A.Torch angle N.AWelding Equipment: KR-500Cooling :彡275.C/ hThe above test piece was welded in the presence of : Andy ZhaoApproved by:Welding DetailsRunProcess /MetalTransferSize ofFiller Metal mmCurrentAVoltageVCurrent/ PolarityWire FeedSpeed * m/minTravelSpeedm m/minHeatInput * KJ/mm11351.226030DC

15、EPn.a.3601,0421351.226030DCEPn.a.4200,8931351.226030DCEPn.a.4800,7841351,226030DCEPn.a.4800,78If requiredType, Designation, Tradename :TianJin Golden Bridge Welding Materials Group Co” LtdAny Special Baking or Drying :N.A.Other information *:SprayFiller Metal :Solid wire / GB/T8110-2008 ER50-6Via Ca

16、ldera, 21 - 20153 Milano - Italy t + 39 02 739 31 f + 39 02 701 24 630 e sgs.italy www.sgsgroup.itMembri del gruppo SGSId. : E3Rev. 0Page 3 of 32Inspection Company :SGS Italia S.p.A.Reference No.: WPQR PED.5976Radiography* : N.A.Ultrasonic Examination* : N.A.Temperature : 20 CTEST RESULTSManufacture

17、rs Welding Procedure Specification Reference No. :PWPS-THS-01 Rev.AVisual Examination :SatisfactoryPenetrant/Magnetic Particle Test* :PT SatisfactoryTensile TestsN.A.MembriSede Legale: Milano Via Caldera, 21 Cap. Soc. 2.500.000 i.v. C.F./N. Iscr. Reg. Impr. di Milano 04112680378 P.IVA n. 11370520154

18、REA Ml n. 1463706 Cod. Mecc. n. MI223913 Societa unipersonale soqqetta a direzione e coordinamento di SGS Subholdinq BVMacro Examination :SatisfactoryMicro Examination * :N.A.If requiredHardness Tests *Location of Measurements (Sketch *) See Mechanical Test ReportValues :-Parent Metal :139 to 178164

19、 to 178H.A.Z.:192 to 276179 to 301Type / Load:HV10(ml)HV10(sl)Weld Metal:202 to 208217 to 228Other Tests :NoneRemarks :NoneTests Carried out in accordance with the requirements of:UNI EN ISO 15614-1: 2017+A1-2019Laboratory Report Reference Number:NDE Report: IN-TJ-H-5805-20087-VT-1, IN-TJ-H-5821-201

20、08-1PTMechanical Report:TJIN2012017805MLTest results were acceptable : YesTest Carried out in the presence of :SGS (TJ) LabVia Caldera, 21 - 20153 Milano - Italy t + 39 02 739 31 f + 39 02 701 24 630 eApproved by: M. Cam|Id. : E1Rev. 0Page 1 of 32SGS Italia S.p.A.WPQR PED.5977Membri del gruppo SGSSe

21、de Legale: Milano Via Caldera. 21 Cap. Soc. 2.500.000 i.v. C.F./N. Iscr. Reg. Impr. di Milano 04112680378 P.IVA n. 11370520154REA Ml n. 1463706 Cod. Mecc. n. MI223913 Societa unipersonale soggetta a direzione e coordinamento di SGS Subholding BVWELDING PROCEDURE QUALIFICATION RECORD (WPQR)Welding pr

22、ocedure qualification - Test certificateManufacturers Welding Procedure SpecificationInspection Company :Reference No.:PWPS-THS-02 Rev.AReference No.:Manufacturer:Tianjin Taihesheng Intelligent Equipment Co., Ltd.Address :Code / Testing Standard :Date of weldingNo. 18, Xiaozhan Industrial Zone No. 6

23、 Road, Xiaozhan Town, Jinnan District, Tianjin,P. R. ChinaUNI EN ISO 15614-1: 2017+A1-2019Level (*):2Dec. 02, 2020Range of qualificationTest piecePlate- Standard test pieceProduct form :Welding process (es):No. 1No. 2No. 3Process135 / Partly mech.Dep. metalthk. (mm)30Welding processes usedType of jo

24、int and weld :Parent Metal Group(s):BW bs, BW mb ml, FWISO/TR 15608 Gr.1.2-1.2Parent Material Thickness (mm):15 to 60Throat thickness (mm) :No restrictionSingle layer / multi-run :mlPipe Outside Diameter (mm):D500mm ; D150mm if in rotated positions ( PA, PC, PF )Filler Metal Designation : EN ISO1434

25、1-A,G3Si1 Filler material make: No restriction Filler material size : 1.2mm(GB/T8110-2008 ER50-6)Designation of shielding gas / Flux :Type of welding current & polarity :ISO14175: M21 (82%Ar+18%CO2) DCEPDesignation of backing gas :Transfer mode : All circuitN.A.Welding Position :PAPreheat Temperatur

26、e :5 CInterpass Temperature:彡 230 CPost-heating :N.A.Post Weld Heat Treatment and / or Ageing : Annealing 55020C/3hOther Information : ( see also 8.5 ) Heat Input: 土： Refer to item 8.4.7, ENISO 15614-1: 2017 Level 2Fillet throat thickness: No restriction only for multipassFillet weld material thickn

27、ess :彡5mm(*) Note : Level 2 satisfies Level 1 requirementsWe confirm that the statements in this record are correct and that the test pieces were prepared,welded,tested and have fulfilled the requirements in accordance with ISO 15614-1SGS Job No IN-TJ-5805-20087On Behalf of Business ManagerSGS ref.

28、18.14672M. CampanellaLocation : Malcontenta (VE)Date of Issue: Dec.18th,2020Notified Body N 1381Via Caldera, 21 - 20153 Milano - Italy t + 39 02 739 31 f + 39 02 701 24 630 e sgs.italy www.sgsgroup.itId. : E3Rev. 0Page 3 of 32Inspection Company :SGS Italia S.p.A.Reference No.:WPQR PED.5977Sede Legal

29、e: Milano - Via Caldera, 21 Cap. Soc. 2.500.000 i.v. C.F./N. I$cr. Reg. !mpr. di Milano 04112680378 P.IVA n. 11370520154REA Ml n. 1463706 Cod. Mecc. n. MI223913 Societa unipersonaie soaqetta a direzione e coordinamento di SGS Subholdina BVDETAILS OF WELD TEST Record of weld testManufacturers Welding

30、 Procedure SpecificationInspection Company :Reference No.:PWPS-THS-02 Rev.AReference No.:Manufacturer :Tianjin Taihesheng Intelligent Equipment Co” Ltd.Date of Welding : Dec. 02, 2020Location : WorkshopPreparation and Cleaning :Machining & GrindingWelders Name :Li DeqingParent Metal Specification :G

31、B/T1591-2008 Q345EWelding Process :135(MAG, Partly mech.)toGB/T1591-2008 Q345EParent Material Thickness (mm) : 30Joint Type :BW bs mlPipe Outside Diameter (mm) : N.A.Weld Preparation Details (Sketch)* :Welding Position : PAJoint DesignWelding SequencesType, Designation, Tradename :TianJin Golden Bri

32、dge Welding Materials Group Co” LtdAny Special Baking or Drying :N.A.Other information * :Short circuit, SprayWeaving (maximum width of run ): N.A.Oscillation : amplitude,frequency, dwell time :N.A. Pulse welding details :N.A.Gas / Flux - Shielding :ISO14175Backing :N.A.Gas Flow Rate - Shielding :Ba

33、cking :Tungsten Electrode Type / Size : Details of Back Gouging / Backing :Preheat Temperature :Interpass Temperature :Post-heating :Post Weld Heat Treatment and / or A( Time, Temperature, Method :Heating and Cooling Rates * : Branch connection angle alfa:M21(82%Ar+18%CO2)22 L/MinN.A.N.A.Back gougin

34、g彡5 C230CN.A.eing : Annealing 550C/3h, Electric furnaceHeating : 220C/ hN.A.Distance contact tybe / workpiece : N.A.Plasma welding details : N.A.Torch angl( N.AWelding Equipment: KR-500Cooling : 275C/ ht1=t2=30mm a1=a2=90b=c=01 mm h=10mmWelding DetailsRunProcess /MetalTransferSize ofFiller Metal mmC

35、urrentAVoltageVCurrent/ PolarityWire FeedSpeed * m/minTravelSpeedm m/minHeatI 叩 ut * KJ/mm11351.216022DCEPn.a.3000,562191351.228032DCEPn.a.300-4201.02 1.4320-221351,228032DCEPn.a.300-4201.02-1.43* If requiredFiller Metal :Solid wire / GB/T8110-2008 ER50-6The above test piece was welded in the presen

36、ce of : Andy ZhaoVia Caldera, 21 - 20153 Milano - Italy t + 39 02 739 31 f + 39 02 701 24 630 e sgs.italy www.sgsgroup.itMembri del gruppo SGSTEST RESULTSManufacturers Welding Procedure SpecificationReference No.:PWPS-THS-02 Rev.AVisual Examination :SatisfactoryPenetrant/Magnetic Particle Test* :PT

37、SatisfactoryTensile TestsSatisfactoryRadiography* : N.A.Ultrasonic Examination* : SatisfactoryTemperature : 20 CType/ NoReN/mm2RmN/mm2A % onZ%Fracture LocationRemarksRequirement彡4701-11-2573568Parent metal Parent metalPass PassBend TestsType/ NoBend AngleElongation*ResultSide Bend180SatisfactorySide

38、 Bend180SatisfactorySide Bend180SatisfactorySide Bend180SatisfactoryFormer Diameter: 4tMacro Examination :Micro Examination *Satisfactory N.A.Notch Location/DirectionTemp.ValuesAverageRemarksC123JWeld-4055746966PassHAZ-40110159120129PassImpact Test *Type: Charpy V- notch Size mm) : 55X10X10Requireme

39、nt:34JIf requiredHardness Tests *Location of Measurements (Sketch *)See Mechanical Test ReportType / Load:Values :- Parent Metal:H.A.Z.:Weld Metal :HV10160 to 257 174 to 287 179 to 217Other Tests :NoneRemarks :NoneUNI EN ISO 15614-1: 2017+A1-2019Laboratory Report Reference Number:NDE Report: IN-TJ-H

40、-5805-20087-VT-1, IN-TJ-H-5821-20108-2 PTIN-TJ-H-5821-20108-2 UT, Mechanical Report:TJIN2012017806MLTests Carried out in accordance with the requirements of :Id. :E4Rev. 0Page 1 of 131WELDERS QUALIFICATION TEST CERTIFICATE2 Designation:EN ISO 9606-1 135 P FW FM1 S t30 PB ml/sl4 Manufacturers Welding

41、 Procedure Specification5 Reference No.:PWPS-THS-01 Rev.AInspection Company :Reference No.:SGS Italia S.p.A.W.PED.211446 Welders Name:7 Identification :8 Method of Identification:9 Date and place of birth:10 Employer:11 Code / Testing Standard:Li Deqing12011019700210125XIdentification Card/punchingF

42、eb.10th,1970/ChinaTianjin Taihesheng Intelligent Equipment Co., Ltd.EN ISO 9606-1:201713Test pieceRange of qualification14Welding process(es):135135.138Transfer modeSprayGlobular,spray,pulse15Product type (plate or pipe):PlatePlate, pipe16Type of weld:FWFW17Parent metal group(s)/subgroups:1.2(Q345E

43、GB/T1591-2008)1to1118Filler metal group(s)FM1FM1,FM2Filler material (Designation):S (GB/T8110-2008 ER50-6)S, M19Shielding gas / flux:ISO 14175-M21 (82%Ar+18%CO2)20Auxiliaries:Type of current and polarityDCEP21Material thickness (mm):30FW彡322Deposited thickness (mm):Outside pipe diameter (mm):a5/a8Ro

44、tating pipe彡75，Fixed pipe彡50023Welding position:PBPA,PB24Weld details:Multi-layer/single layerml, siml, si12 Job knowledge:Not testedSuplementary fillet weld test (completed in conjuntion with a butt weld qualification):acceptable/not acceptableN/A(Sample No.: PQR-1)25 Additional information :SGS ref. 18.14672On Behalf of Business Manager27,28Type of testAcceptab