[精选]PhasedPPAPprocessVCC.pptx

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1、VCC Phased PPAP process沃尔沃汽车Phased PPAP流程VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 2Issue date:12/Jul/2023,Security Class:PublicThis course describes the purpose and applicability of VCC Phased PPAP Production Part Approval ProcessSection1:General introduction to PPAP/PPPAP简介Section2

2、:VCC Phased PPAP Introduction VCC阶段PPAP介绍VCC phased PPAP 沃尔沃阶段PPAP Supplier Roles&Responsibilities 供给商角色和职责Submission to Customer+Exception management 递交客户和让步管理流程Section3:Phased PPAP Benefits 阶段PPAP的优势Difference between PPAP&VCC Phased PPAP PPAP和阶段PPAP的差异Phased PPAP handbook 阶段PPAP手册COURSE OVERVIEW

3、课程概述课程概述 RR Ph0+Ph1/2 Ph3PPAPorderVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 3Issue date:12/Jul/2023,Security Class:PublicSection 1:General introduction to PPAPPPAP简介Purpose for this Section:PPAP Introduction PPAP简介VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 4Issue date:

4、12/Jul/2023,Security Class:PublicWhat is PPAP?什么是什么是PPAP PPAP stands for Production Part Approval Process PPAP是生产件批准程序PPAP defines Generic requirements for production part approval.PPAP定义了生产件批准的基本要求Purpose of PPAPis to determine if all customer engineering design records and specification requiremen

5、ts are properly understood by the organization 评估组织是否完全理解客户所有的设计和技术要求is to ensure that the manufacturing process has the potential to produce product consistently meeting these requirements during an actual production run at the quoted production rate 保证在确定的产线上有能力生产出稳定的满足客户产品PPAP shall apply to site

6、s supplying:Production and Service parts.PPAP适用于生产件和售后件VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 5Issue date:12/Jul/2023,Security Class:PublicThe 18 PPAP Elements/PPAP的的18项要素项要素1.Design Records2.Engineering Change Documents3.Engineering Approval 4.Design FMEA5.Process Flow Diagrams6.

7、Process FMEA7.Control Plan8.Measurement System Analysis Studies9.Dimensional Results10.Records of Material/Performance Test Results11.Initial Process Studies12.Qualified Laboratory Documentation13.Appearance Approval Report14.Sample Production Parts15.Master Sample16.Checking Aids17.Customer-Specifi

8、c Requirements18.Production Part Approval Process Submission Warrant PSWThe above section numbers are in alignment with the AIAG published PPAP 4th Edition ManualVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 6Issue date:12/Jul/2023,Security Class:PublicVoice Of the Customer and Specialch

9、aracteristics list客户的呼声和特殊特性Design FMEA设计 FMEAPrototype control plans原型件控制方案Pre-launch control plan试产控制方案Process FMEA过程FMEAProcess flow charts工艺流程图Production control plan量产控制方案Operator instructions作业指导书Documentation flow 文件的流程文件的流程VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 7Issue date

10、:12/Jul/2023,Security Class:PublicWhen is submission of PPAP required?什么时候需要递交什么时候需要递交PPAP is to be submitted for:A new or modified part 任何新的或更改的零件Process or material changes 任何工艺和材料的变更Correction of a deviation to spec on a previously approved part.对之前的临时认可的产品的更正Volume increase or change in supplier

11、 capacity.供给商产能的增加或改变Site Relocation 生产场所的变更Note that:The Supplier must notify VCC using the Supplier Request for Engineering Approval SREA or Supplier request for Industrial Change Approval SRICA 供给商变更需按照沃尔沃“SREA或“SRICA流程进行The Supplier is required to notify the SQM Engineer of any changes after ini

12、tial PPAP approval 有任何初始PPAP批准后发生的变更，供给商必须通知SQMVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 8Issue date:12/Jul/2023,Security Class:PublicSection 2:VCC Phased PPAP Introduction沃尔沃Phased PPAP介绍Purpose for this Section:VCC phased PPAP VCC阶段PPAPSupplier Roles&Responsibilities 供给商角色和职责Submis

13、sion to Customer+Exception management 递交客户和让步管理流程VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 9Issue date:12/Jul/2023,Security Class:PublicVCC Phased PPAP is a VCC approach to PPAP process management VCC Phased PPAP 是VOLVO管理PPAP流程的方式Introduced to improve launch performance 目的是提高工程启动开发效率

14、Requires a supplier site to demonstrate 要求供给商的现场满足Manufacturing/geometry capability 生产和尺寸稳定的能力Product quality 产品质量And production capacity 产能要求prior to job#1 在job#1之前Is derived from the Ford process but is not equal to it.It is important to ensure that the Volvo Car Corporation version is always used

15、 for Volvo Car Corporation business as both are NOT interchangeable.是从Ford起源但并不相同，所有VCC的供给商必须使用VCC的版本。What is VCC phased PPAP?VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 10Issue date:12/Jul/2023,Security Class:PublicPPAP/VCC PHASED PPAP PARISON 两者比较两者比较VCC Phased PPAP organizes the pro

16、cess into four phasesVCC Phased PPAP把PPAP流程分为四个步骤Phase 0+:Run-at-Rate+geometry 节拍生产和尺寸验证Phase 1:Quality Verification 质量验证Phase 2:Production Verification 生产验证Phase 3:Capacity Verification 产能验证XJob 1TTPPPPAPVCC Phased PPAP RRPhase 0+Phase 1/2 Phase 3VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomi

17、cPage 11Issue date:12/Jul/2023,Security Class:PublicVCC PHASED PPAP TIMING 时间节点时间节点Phase 3Capacity VerificationPhase 0+GeometryverificationPhase 1Quality VerificationPhase 2Production VerificationTT=Tooling Tryout 工装验证 PP=Pilot Production 试生产 MP1=Mass Production 1 量产1 mrd=Material Required Date 产品需求

18、日期 RR Ph0+Ph1/2 Ph3PPAPorderRun-at-RateGeo+capability mrd mrd mrdRRPV testing/AARVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 12Issue date:12/Jul/2023,Security Class:PublicTiming 时间节点时间节点Specific timing dates for PPAP are set by each program team.VCC工程小组会定义PPAP的详细时间节点Suppliers are requi

19、red to municate planned PPAP timings that supports the program build mrd dates to the responsible Purchaser.供给商与对应的采购沟通，获取能满足工程MRD日期的PPAP时间节点PPAP Phase 0+geo should be submitted by TT mrd Tooling TrialPPAP Phase 1/2 should be submitted by PP mrd Pilot ProductionPPAP Phase 3 should be submitted one w

20、eek prior to MP1 Job#1If the supplier cannot support the sample promise date,the supplier must municate new timing to the Program SQM Engineer 如果供给商不能满足确认的样件递交日期，必须和工程SQM沟通并确定新的节点If the parts are not approved at PP mrd Ph1 the supplier must request a customer approval TPD prior shipment.required by

21、ISO/TS 16949 如果供给商产品没有在试产日期前批准，必须在交货前申请临时认可TPDThe supplier will then support the program with parts shipped with TPD and Interim PSW Approval until PPAP is fully approved.供给商在PPAP完全认可之前，按照临时的TPD和临时PSW交货VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 13Issue date:12/Jul/2023,Security Class:

22、PublicVCC PHASED PPAP PROCESS MAPPhase 2Production Verification生产验证RunRate for all production streamsQuality Verification for all production streams PPAP Warrant Ph2Phase 1Quality Verification质量验证Continue PPAP using parts from RRParts made during Phase 1 must meet all 18 PPAP Requirements for one pr

23、oduction stream.PPAP Warrant(Ph1)Ph1/2Phase 3Capacity Verification产能验证Normal Weekly Capacity requirements fulfilledPPAP Warrant Ph3Capacity Analysis Report Ph3PPAPorder4-Design FMEA5-Process Flow Diagrams6-Process FMEA7-Control PlansCapacity Analysis Report RRRunRatePhase 0+Geometry Verification尺寸验证

24、 Ph0+1-Design Records4-Design FMEA5-Process Flow Diagrams6-Process FMEA7-Control Plans8-Measurement System Analysis Studies9-Dimensional Results11-Initial Process StudiesPPAP Warrant Ph0+Planned timing for all PPAP phasesPPAP ConfirmationVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 14Is

25、sue date:12/Jul/2023,Security Class:PublicObjective 目标:Confirm planned timings for all PPAP phases are in line with VCC build/program requirements确定满足工程时间节点的 Phased PPAP的时间节点Required Inputs 要求的输入:Part Folder For Supplier PFFS sent 供给商产品数据包已发放PPAP Confirmation order sent PPAP需求已发放Timing 时间节点:Orders s

26、hould be placed in time to meet:Order必须及时发放并预留以下时间：Purchasing of tooling,equipment,inSQMllation,fixtures,etc 工装，设备，夹具的购置和安装Purchase of raw material/ingoing Components 原材料和采购件的购置Process preparation PFMEA Control plan,operator instruction,workforce training,etc 工艺的准备PFMEA,控制方案，培训等.System 系统:Timings up

27、dated in SI+时间节点更新至SI+系统PPAP Order/Confirmation PPAP order确认确认PPAPorderVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 15Issue date:12/Jul/2023,Security Class:PublicRun-at-Rate RR 节拍生产节拍生产 RRObjectives 目标:To confirm that all production input requirements are available andunderstood,and can

28、 support a limited production run.确认所有生产所必需条件可用并理解，并且能支持条件生产Required Inputs要求的输入:Trained Supplier production Operators.培训合格的操作工 Sub-supplier material statutus from Tier-x,Phase 1.下级供给商必须是Phase 1 Quantity of parts required as defined by Customer default 300 consecutive parts.产品数量由客户定义默认300件 Job 1 loc

29、ation final site&line.必须是Job 1的生产场所即最终的场所和产线 Planned production cycle times required to support NWC.方案的满足NWC的生产节拍Timing 时间节点:RR timings supports geo/capability verification before MRD RR的时间必须能确保后续在前完成geo/capability的认可Documents 文件:Capacity Analysis Report requirements fulfilled 完整的产能分析报告System 系统:CAR

30、 reported to site SQM 产能分析报告提交给SQMVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 16Issue date:12/Jul/2023,Security Class:Public80 sec.100 sec.Op.30160 sec.200 sec.200 sec.200 sec.Op.10Op.10Op.10Op.10Op.20Op.20 40 sec.TACTToolsAssemblyLinesEOL TestingpullCustomer PlantNormal Weekly Capacit

31、y:2700 vehicles plannedOverall Equipment Effectiveness 0.85 50 sec.TACTOp.30TAKT 60 sec.200 sec.100 sec.Op.10Op.20Basis for all JIT suppliers Just-in-Time Basis for all external suppliersSupplier SiteSamplesRUN-AT-RATERun-at-Ratesuccessfully pletion includes:Capacity Analysis Report Submission to SQ

32、MR&R的完成包括的完成包括CAR递交给递交给SQMVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 17Issue date:12/Jul/2023,Security Class:PublicPPAP Phase 0+Ph0+Objectives 目标:To confirm geometry design record and specification requirements are properly understood by the Supplier.确认供给商正确的理解尺寸和技术要求To provide an ear

33、ly indicator that the design of the process/tool/facility has the potential to produce product consistently meeting these requirements during an actual production run at the quoted production rate by operating a minimum of one selected production stream.通过最少一个条生产线的生产按设计的生产节拍，初次评估供给商工艺/工装/设备的设计的稳定性。R

34、equired Inputs 要求的输入:Parts produced during RR /RR时生产的产品Parts geometrically in spec 5 parts measured 产品尺寸合格测5件Process capable short term capability 1.67 过程能力合格PPK1.67Timing 时间节点:To be pleted before MRD 在 MRD 前完成VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 18Issue date:12/Jul/2023,Securit

35、y Class:PublicPPAP Elements for PPAP Ph0+Phase 0+:Geometry Verification =Phase1 excluding PV testing/AARThe following marked PPAP requirements must be achieved 下下续文件需要完成并提交文件需要完成并提交1 Design Record2 Engineering Change Documents3 Customer Engineering Approval4 Design FMEA5 Process Flow Diagrams6 Proce

36、ss FMEA7 Control Plan8 Measure System Analysis Studies9 Dimensional Results10 Material test report11 Initial Process Studies12 Qualified Laboratory Documentation13 Appearance Approval Report14 Sample production Parts15 Master Sample16 Checking Aids17 Customer specific Requirements18 PPAP Submission

37、Warrant pleted for Capability OK pleted forRR OK pleted forPart in spec OKItalic marked should only be plete for PPAP Phase 1 标示为斜体字的文件只有在Phase 1时完成Phase 0+approval+=VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 19Issue date:12/Jul/2023,Security Class:PublicPPAP Phase 1 Ph1Utilizes parts

38、 produced during RR.使用节拍生产时的产品Objectives目标:To confirm all customer design record and specification requirements are properly understood by the Supplier.确认供给商是否正确的理解所有的设计和技术标准To provide an early indicator that the design of the process/tool/facility has the potential to produce product consistently m

39、eeting these requirements during an actual production run at the quoted production rate by operating a minimum of one selected production stream.通过最少一个条生产线的生产按设计的生产节拍，初次评估供给商工艺/工装/设备的设计的稳定性Required Inputs要求的输入:Successful pletion of Phase 0+for at least one work stream 批准的Phase 0+以及至少一条产线的生产Tier“X su

40、ccessful pletion of Phase 1 下级供给商已经完成Phase1IMDS reporting plete part of customer specific requirements IMDS完成Timing时间节点:To be pleted before MRD 在 MRD 前完成Documents文件:PSW Phase 1 or Interim PSW Phase1 PSW 或者临时PSWVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 20Issue date:12/Jul/2023,Securit

41、y Class:Public80 sec.100 sec.Op.30160 sec.200 sec.200 sec.200 sec.Op.10Op.10Op.10Op.10Op.20Op.20 40 sec.TACTToolsAssemblyLinesEOL TestingpullCustomer PlantNormal Weekly Capacity:2700 vehicles plannedOverall Equipment Effectiveness 0.85 50 sec.TACTOp.30TAKT 60 sec.200 sec.100 sec.Op.10Op.20Basis for

42、all JIT suppliers Just-in-Time Basis for all external suppliersSupplier SiteSamplesPARTS PRODUCED FOR PHASE 0 ARE USED FOR PHASE 1Quality Verification:Phase 1 Verify that all 18 Requirements of PPAP are met for at least one production stream.确认至少一条产线符合确认至少一条产线符合PPAP的的18项要素项要素VCC Phased PPAP Process_

43、v2,53200,Andreas Tomic,atomicPage 21Issue date:12/Jul/2023,Security Class:PublicPPAP Elements for PPAP Ph1 阶段段1的的PPAP要素要素Phase 1:Quality Verification 质量验证The following marked PPAP requirements must be achieved 下下续PPAP要素需完成要素需完成1 Design Record 设计记录2 Engineering Change Documents 工程工程变更文件更文件3 Customer

44、Engineering Approval 客客户批准文件批准文件4 Design FMEA 设计FMEA5 Process Flow Diagrams 过程流程程流程图6 Process FMEA 过程程FMEA7 Control Plan 控制方案控制方案8 Measure System Analysis Studies 测量系量系统分析分析9 Dimensional Results 尺寸尺寸报告告10 Material test report 材料材料测试报告告11 Initial Process Studies 过程能力研究程能力研究12 Qualified Laboratory Doc

45、umentation 实验室室认可文件可文件13 Appearance Approval Report 外外观批准批准报告告14 Sample production Parts 生生产件件15 Master Sample 标准准样件件16 Checking Aids 检具具17 Customer specific Requirements 客客户特殊要求特殊要求18 PPAP Submission Warrant PSWVCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 22Issue date:12/Jul/2023,Secur

46、ity Class:PublicObjectives目标:To confirm all customer engineering design record and specification requirements are properly understood by the Supplier,and that ALL production streams have the potential to produce product consistently meeting these requirements during an actual roduction run at the qu

47、oted production rate.确认供给商是否正确的理解所有的设计和技术标准，并且所有的产线按设计的生产节拍都能持续生产出满足客户要求的才产品Required Inputs要求的输入:All Job 1 intended production work streams have successfully pleted Run-at-Rate and Capacity Analysis Report 所有将为Job1产品生产的产线都通过节拍生产和产能分析Tier X successful pletion of Phase 2 下级供给商通过阶段2 PPAPTiming时间节点:To b

48、e pleted before MRD 在 MRD前完成Documents文件:PSW Phase 2 阶段 PSWPPAP Phase 2 阶段阶段 PPAP Ph2VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 23Issue date:12/Jul/2023,Security Class:Public100 sec.100 sec.Op.30200 sec.200 sec.200 sec.200 sec.Op.10Op.10Op.10Op.10Op.20Op.20 50 sec.TACTToolsAssemblyLine

49、sEOL TestingpullCustomer PlantNormal Weekly Capacity:2700 vehicles plannedOverall Equipment Effectiveness 0.85 Op.30TAKT 60 sec.Op.10Basis for all JIT suppliers Just-in-Time Basis for all external suppliersSupplier SiteSamplesPHASE 2:PRODUCTION VERIFICATIONProduction Verification:Phase 2 Verify that

50、 all 18 Requirements of PPAP are met for all production streams.确认所有的生产线确认所有的生产线满足满足PPAP的的18项要素项要素VCC Phased PPAP Process_v2,53200,Andreas Tomic,atomicPage 24Issue date:12/Jul/2023,Security Class:PublicObjective目标:Verify the Suppliers production system can support customer declared volume requiremen