[精选]IE的工作职责及工作方法培训课件.pptx

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1、IE TrainingWhats IE?IE organization chartMSDBOM setupPreplanningFlow-Chart/PFMEAPFP/OBCWSDSMEDWhats IE?Include Everything“IE,is.&Involve Everyone“IE is Industrial Engineering工业工程简介工业工程简介什么是工业工程？质量管理权威朱兰博士说：值 得向全世界夸耀的东西就是IE，之 所以打胜第一次世界大战，又有打胜第 二次世界的力量，就是 有IE。IE-INDUSTRIAL ENGINEERING-工业工程，简称IE，是世界上公认

2、的能 杜绝各种浪费，有效地提高生产率和经 济效益的把技术与管理有机地结合起来 的一门边缘学科。Definition:Goal:Industrial Engineering工业工程的特点工业工程的特点IE的核心是降低成本，提高质量和生产 率。IE是综合性的应用知识体系技术和管理注重人的因素是IE区别于其他工程学科特点 之一。IE是系统优化技术。IE的面向-由微观向宏观管理。IE的意识：的意识：成本和效率意识问题和 意识工作简化和标准化意识全局和整体化意识以人为中心的意识。通常通常IE有哪些方法呢有哪些方法呢?方法研究：寻求完成任何工作的最经济 合理的方法，到达减少人员、机器、无 效动作和消耗，并

3、使方法标准化。作业测定：制定用经济合理的方法完成 工作所需的时间标准，到达减少人员、机器设备的空闲时间.方法研究内容包括：1。程序分析 2。操作分析 3。动作分析 4。路线分析作业测定内容包括：1。秒表时间研究 2。工作抽样 3。预定时间标准法IE分析过程的四大原则分析过程的四大原则1取消Eliminate:2合并 bine：3重排Rearrange:4简化Simplify:Whats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDEngineering ManagerLee Cheng

4、Industrial Engineering managerTerry Wang EngineerSupervisor EuroTom DingFA Engineer SupervisorNADaniel ZongFA Engineer Supervisor NissanWeiqing LiJames zhangIE engineerBob ZhengIE engineerAndrew guanIE engineerEmily QiuIE engineerVOLVO&WULINGPSA&SumidaGMX&GMTFord FNFord ENTing ZengIE engineerIE 的组织架

5、构:是按工程分类的ME&PEYukun ZhangIE engineerLoger ZhouIE engineerChaolong YangIE engineerNissan IPNissan ENNissan JAWhats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDFWhat is manufacturing system design MSD?MSD MSD is a Delphi-P globally mon tool to develop and document manuf

6、acturing system design alternativesAlt 1Alt 2Alt 3Alt nMSD parisonDecision The Delphi Manufacturing Engineering Philosophy is to design Manufacturing Systems that achieve a balance between operators,equipment,and material resulting in:FWhat is the purpose of MSD?The best LIFE CYCLE manufacturing sys

7、tem COSTMSDFor example:Should I buy a car$20,000 Should I take a taxi$10/trip to work?MSD use many form to calculate the life cycle cost Whats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDBom SetupIE ClerkReceive drawing from Product Engineering DepartmentAnalyze drawi

8、ngIE Engineer/TechnicianCreate Excel BOMIE Engineer/TechnicianInput EBOMIE ClerkCreate Item Master PE EngineerTransmit into 4-ShiftIT ServerRelease Purchasing EngineerCheck BOM according to 4-SIE Engineer/TechnicianWhats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDFPr

9、eplanning 工艺筹划 is a process to standardize the process of preplanning traditional final assembly harness for Delphi Packard 1.Maximum utilization of our operators skills and attention.2.Operator Focused Plan以人为本 3.Smooth flow of material 4.Optimum parts presentation to the operator1.Preplan schedule

10、2.harness design analysis3.Labor estimatesDFM/BOMTime studytheory/control 17/194.Pegboard review5.Build sequence6.Work content define7.Production plan8.Paper breakdown9.Rough breakdown10.Final breakdown11.layout and flow12.PFMEA&flowchart13.Master board release14.Labor standard15.System release16.Li

11、ne startErgonomic/ECFNote:ECF:Ergonomic Correlation FactorECF=Actual ergonomic work summary/Ideal ergonomic work summaryCTS/Total build sheetTime study sheetdetailFinal control 17/layoutWItheoryFinal WIPractise WIWorkshop design,material rackQA/WLLQuotaQARamp up planWhats IE?IE organization chartMSD

12、BOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDPFMEA-Potential Failure Mode and Effects AnalysisProcess FMEAIdentifies potential product related process failure modesAssesses the potential customer effects of the failuresIdentifies the potential manufacturing or assembly process causes and identif

13、ies process variables on which to focus controls for occurrence reduction or detection of the failure conditions.Develops a ranked list of potential failure modes,thus establishing a priority system for corrective action considerations.Documents the results of the manufacturing or assembly process.W

14、hats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDWhats WSD?-Work Standard Data is a tool for calculating standard work time of wiring harnessWhats WSD used for?-Quotation-Labor estimate-Line balanceWhat types of WSD do we use?-European WSD-AP WSDExample:European WSDEx

15、ample:AP WSDWhats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDPFP-People Focused PracticeOBC-Operator Balance ChartImprovement opportunitiesWhats IE?IE organization chartMSDBOM setupPreplaningFlow-Chart/PFMEAWSDPFP/OBCSMEDSMED-Single Minutes Change DieQuick Setup-Defi

16、nition:The minimum amount of time needed to change over from the last good part of one production run to the first good part of the next production run.-Objective:The objective of Quick Setup/Changeover is to minimize the amount of time required to changeover from one activity to the next so that ch

17、angeover time is not an obstacle in achieving Flow Manufacturing.Implementation Guide:Quick Setup Install Steps1.Set up best sequence to reduce plex changeover time.2.Separate Internal and External Setup Elements.-Internal Setup Element:is one that must be performed while the machine or operation is

18、 stopped such as removing the die.-External setup element:is one that can be performed while the operation is running such as gathering material,tools and equipment.3.Convert Internal Steps to External Steps.4.Reduce Internal Setup Time Changeover Time.5.Reduce External Setup Time.6.Standardize the

19、Setup and Continuously Improve.THE ENDThank You!9、静夜四无邻，荒居旧业贫。11月-2311月-23Sunday,November 26,202310、雨中黄叶树，灯下白头人。05:11:5905:11:5905:1111/26/2023 5:11:59 AM11、以我独沈久，愧君相见频。11月-2305:11:5905:11Nov-2326-Nov-2312、故人江海别，几度隔山川。05:11:5905:11:5905:11Sunday,November 26,202313、乍见翻疑梦，相悲各问年。11月-2311月-2305:11:5905:

20、11:59November 26,202314、他乡生白发，旧国见青山。26 十一月 20235:11:59 上午05:11:5911月-2315、比不了得就不比，得不到的就不要。十一月 235:11 上午11月-2305:11November 26,202316、行动出成果，工作出财富。2023/11/26 5:11:5905:11:5926 November 202317、做前，能够环视四周；做时，你只能或者最好沿着以脚为起点的射线向前。5:11:59 上午5:11 上午05:11:5911月-239、没有失败，只有暂时停止成功！。11月-2311月-23Sunday,November 2

21、6,202310、很多事情努力了未必有结果，但是不努力却什么改变也没有。05:11:5905:11:5905:1111/26/2023 5:11:59 AM11、成功就是日复一日那一点点小小努力的积累。11月-2305:11:5905:11Nov-2326-Nov-2312、世间成事，不求其绝对圆满，留一份缺乏，可得无限完美。05:11:5905:11:5905:11Sunday,November 26,202313、不知香积寺，数里入云峰。11月-2311月-2305:11:5905:11:59November 26,202314、意志坚强的人能把世界放在手中像泥块一样任意揉捏。26 十一月

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