(6.2.2)--CS350A汽车运用工程.pdf

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1、 Instruction Manual Correvit S-350 Non-contact Optical Sensors Type CS350A CS350A_002-581e-08.11 Foreword CS350A_002-581e-08.11 Page 1 Foreword Thank you for choosing a Kistler quality product characterized by technical innovation,precision and long life.Information in this document is subject to ch

2、ange without notice.Kistler reserves the right to change or improve its products and make changes in the content without obligation to notify any person or organization of such changes or improvements.2011 Kistler Group.All rights reserved.Except as expressly provided herein,no part of this manual m

3、ay be reproduced for any purpose without the express prior written consent of Kistler Group.Kistler Group Eulachstrasse 22 8408 Winterthur Switzerland Tel.+41 52 224 11 11 Fax+41 52 224 14 14 Corrsys-Datron Sensorsysteme GmbH A Kistler Group Company Charlotte-Bamberg-Str.12 35578 Wetzlar Germany Tel

4、.+49 64 41 92 82 0 Fax+49 64 41 92 82 17 infocorrsys- www.corrsys- Content Page 2 CS350A_002-581e-08.11 Content 1.Introduction.4 2.Important Notes.5 2.1 For Your Safety.5 2.2 Disposal Instructions for Electrical and Electronic Equipment.7 2.3 Software Upgrades and Updates.7 3.Product Overview.8 3.1

5、General Description.8 3.2 Features.9 3.3 Application.9 3.4 Accessories.9 4.Technical Data.11 4.1 Specifications.11 4.2 Pin Assignments.13 4.2.1 S-350 Aqua and S-350 D.13 4.2.2 S-350 Racing.16 4.3 Default Settings for Analog and Digital Outputs S-350 Aqua and S-350 D.18 4.3.1 Analog Output Default Se

6、ttings.18 4.3.2 Digital Output Default Settings.18 4.4 Default Settings for Analog and Digital Outputs S-350 Racing.19 4.4.1 Analog Output Default Settings.19 4.4.2 Digital Output Default Settings.19 4.5 Internal Signal Filtering.20 4.5.1 Moving Average Filter.20 4.5.2 FIR Filter.20 5.Setup and Conn

7、ection.21 5.1 Mounting Options.21 5.2 Sensor Mounting Jig.22 5.2.1 S-350 Aqua and S-350 D.22 5.2.2 S-350 Racing.22 5.3 Mounting Instructions.23 5.3.1 Installation with Suction Holder.23 5.3.2 Installation with Magnet Holder.32 5.3.3 Installing the Safety Line.37 5.4 Connecting the Sensor.39 5.4.1 S-

8、350 Aqua and S-350 D.39 5.4.2 S-350 Racing.40 Content CS350A_002-581e-08.11 Page 3 6.Sensor-specific Software Description.41 6.1 Project Window Settings S-350 Sensor.41 6.1.1 Measurement Display.41 6.1.2 Sensor Configuration.42 6.1.3 Calibration Settings.44 6.1.4 Digital Channels.45 6.1.5 Analog Cha

9、nnels.47 6.1.6 Filter.50 6.1.7 CAN-Bus.51 6.2 Sensor Calibration.54 6.2.1 Sensor Calibration S-350 Aqua&S-350 D.55 6.2.2 Sensor Calibration S-350 Racing.59 6.3 CAN Protocol.64 6.3.1 Definition of the Frames.66 6.3.1.1 Definition for Intel Format.66 6.3.1.2 Definitions for Motorola Format.67 6.3.1.3

10、Table 1:Status Byte 1.69 6.3.1.4 Table 2:Status Byte 2.69 6.3.1.5 Table 3:Filter Settings.70 6.3.1.6 Trigger Frame.70 6.4 Generating CAN Database files(CanDB).71 6.5 Firmware Update.72 7.Troubleshooting.75 7.1 Cables and Power Supply.75 7.2 Status LEDs on Sensor Electronics.75 7.2.1 S-350 Aqua and S

11、-350 D.75 7.2.2 S-350 Racing.75 7.3 Illumination.76 7.3.1 S-350 Aqua and S-350 D Halogen Lamps.76 7.3.2 S-350 Racing LED Lamps.76 7.4 Sensor Lens(Protection Glass).76 7.5 Operating Range.76 7.6 Software.77 7.7 CAN.77 7.8 Environmental Conditions.78 7.9 EMV Interference.78 7.10 Service.78 8.Appendix.

12、79 Total pages:82 Non-contact Optical Sensors Type CS350A Page 4 CS350A_002-581e-08.11 1.Introduction Please take the time to thoroughly read this instruction manual.It will help you with the installation,maintenance,and use of this product.To the extent permitted by law Kistler does not accept any

13、liability if this instruction manual is not followed or products other than those listed under Accessories are used.Kistler offers a wide range of products for use in measuring technology:Piezoelectric sensors for measuring force,torque,strain,pressure,acceleration,shock,vibration and acoustic-emiss

14、ion Strain gage sensor systems for measuring force and torque Piezoresistive pressure sensors and transmitters Signal conditioners,indicators and calibrators Electronic control and monitoring systems as well as software for specific measurement applications Data transmission modules(telemetry)Kistle

15、r also develops and produces measuring solutions for the application fields engines,vehicles,manufacturing,plastics and biomechanics sectors.Our product and application brochures will provide you with an overview of our product range.Detailed data sheets are available for almost all products.If you

16、need additional help beyond what can be found either on-line or in this manual,please contact Kistlers extensive support organization.Important Notes CS350A_002-581e-08.11 Page 5 2.Important Notes 2.1 For Your Safety Please read carefully before operating the equipment.Kistler is not responsible for

17、 damage that may occur when this system is used in any way other than that for which it is intended.To assure safe and proper operation,all supplied equipment,components and/or accessories must be carefully transported and stored,as well as professionally installed and operated.Careful maintenance a

18、nd usage in full accordance with operating instructions is imperative.The equipment should be installed and operated only by qualified persons who are familiar with devices of this type.Local regulations may not permit the operation of motor vehicles on public highways while the equipment is mounted

19、 on the exterior of the vehicle.Use caution when exchanging sensor lamps lamps are extremely hot,and may cause injury.Do not look into sensor lamps lamps are extremely bright,and may cause eye injury.Sensor can become very hot and may cause injury if power has been applied to the sensor for extended

20、 periods.This is especially true if the sensor is used in hot environmental conditions.Please note when using the S-350 Racing Sensor:Invisible radiation from light emitting diodes.Do not observe with optical instruments.Laser class 1M in compliance with DIN EM 60825-1:2001 Non-contact Optical Senso

21、rs Type CS350A Page 6 CS350A_002-581e-08.11 Do not use defective or damaged equipment,components and/or accessories.Do not modify or change the equipment or its accessories in any way.Equipment must be mounted firmly and securely.Improper use or mounting of the equipment may affect the safety of the

22、 vehicle and/or occupants.The equipment must not be mounted and/or operated in any way that may compromise vehicle or and/or occupant safety.Do not mount equipment,components and/or accessories near heat sources(e.g.exhaust).The sensor and/or sensor components may be damaged if power is applied for

23、extended periods,especially in hot environmental conditions.To avoid damage to the sensor lens,please do only clean it with a micro-fiber cloth.Use only original equipment,components and/or accessories included in the scope of delivery.Always note correct pin assignments and operating voltages when

24、connecting equipment to power supplies,data acquisition/evaluation systems,and/or any other applicable system or component.Equipment may be damaged if not properly connected and/or operated.We recommend using only cables supplied within the scope of delivery.If it is necessary to make cables,always

25、note correct pin.Kistler assumes no liability for damages caused due to the use of cables other than delivered by Kistler.Disconnect power from the sensor if the vehicle is stationary for extended periods.For additional information,please call the Corrsys-Datron Hotline:+49 6441 92 82 82 or mail to

26、hotlinecorrsys-.Important Notes CS350A_002-581e-08.11 Page 7 2.2 Disposal Instructions for Electrical and Electronic Equipment Do not discard old electronic instruments in municipal trash.For disposal at end of life,please return this product to an authorized local electronic waste disposal service

27、or contact the nearest Kistler Instrument sales office for return instructions.2.3 Software Upgrades and Updates Kistler may from time to time supply upgrades or updates for embedded software.Such upgrades or updates must always be installed.Kistler declines any liability whatsoever for any direct o

28、r consequential damage caused by products running on embedded software which has not been upgraded or updated with the latest software supplied.Non-contact Optical Sensors Type CS350A Page 8 CS350A_002-581e-08.11 3.Product Overview 3.1 General Description The 2-axis Correvit S-350 sensors are design

29、ed for direct,slip-free measurement of longitudinal and transversal vehicle dynamics.They produce unparalleled accuracy on all standard testing surfaces,even under the most challenging conditions.Compact and lightweight,Correvit S-350 sensors can be easily operated.Versatile mounting equipment enabl

30、es quick and easy sensor installation.S-350 sensors feature high-quality optical elements,the newest optoelectronical components and state-of-the-art high-performance signal processing based on DSP and FPGAs.Speed and distance information is updated at 250 Hz to track every highly dynamic maneuver.P

31、rogrammable,standardized signal outputs and interfaces allow direct connection to PC and virtually all data acquisition systems,making all measured values directly available.Durable technology guarantees negligible service and maintenance requirements.Fig.1:Correvit S-350 Aqua sensor,side mounting w

32、ith magnet holder Product Overview CS350A_002-581e-08.11 Page 9 3.2 Features Correvit S-350 Aqua and S-350 D sensors with working range of 350 100 mm,applicable from 0,5.250 km/h(optional 400 km/h)Correvit S-350 Racing with working range of 350 50 mm,applicable from 0,5.400 km/h Correvit S-350 D:cap

33、able of detecting driving direction forward or backward throughout the entire speed range The S-350 Aqua sensor electronics provide option for connection of a gyro to attain yaw rate for measure-ment of sideslip angle relative to the vehicles center of gravity(not applicable with S-350 Racing)Adjust

34、able filter time(unfiltered,moving average 8.512 ms,FIR 2.100 Hz)3.3 Application High-precision,slip-free measurement of distance,speed(longitudinal/transversal)and angle for dynamic vehicle testing,e.g.steady-state circular-course driving (ISO 4138).The extended working range of the Correvit S-350

35、Aqua sensors make them ideal for measurement of transversal dynamics with trucks,busses,and off-road vehicles.3.4 Accessories Included Accessories Type/Art.No.Mini folding rule KCD14643 Multimedia-CD incl.software&manuals KCD11343 Sensor calibration(DIN EN ISO 9001)KCD11427 Hexagon wrench 6 kt 4 mm

36、KCD14283 Screw set for S-350 KCD17193 Additional for S-350 Aqua&S-350D Sensors Type/Art.No.Power cable,MIL,6 pin Banana,l=2 m KCD17360 Connection cable CAN,l=2 m KCD13946 Connection cable RS-232C,l=2 m KCD13425 Connection cable USB,l=2 m KCD13947 Distribution cable,D-Sub,2 x BNC,l=1 m KCD10523 Halog

37、en lamp 20 W/12 V KCD14893 Tool to exchange the halogen lamps KCD15437 Screw driver Torx T10 KCD15887 Transport case,complete KCD17198 Non-contact Optical Sensors Type CS350A Page 10 CS350A_002-581e-08.11 Additional for S-350 Racing Sensors Type/Art.No.Combined power and data cable,l=2 m KCD15821 US

38、B adapter(USB to RS-232C)KCD13971 Transport case,complete KCD17199 Optional Accessories Type/Art.No.Suction holder S-350 KCD15408 Magnetic holder S-350 KCD15213 Brake switch KCD11199 Light Barrier KCD11357 Additional Optional Accessories S-350 Racing Type/Art.No.Trigger box KCD11346 Technical Data C

39、S350A_002-581e-08.11 Page 11 4.Technical Data 4.1 Specifications Performance Specifications S-350 Aqua S-350 D S-350 Racing Speed range V 0,5 2501)0,5 250 0,5 400 Distance resolution mm 2,47 2,32 2,47 Measurement accuracy2)%FSO 0,2 0,25 0,2 Angle range 40 30 40 Angle resolution3)0,1 Measurement accu

40、racy angle4)200 m 3)determined at 50 km/h and default settings 4)determined on test surface with distance 200 m in the range of 30 5)switching-over between the respective measured variables via CeCalWin Pro possible 6)dependent on direction 7)switching-over between the respective measured variables

41、via CeCalWin Pro possible(only for S-350 Racing)Continuation next page Non-contact Optical Sensors Type CS350A Page 12 CS350A_002-581e-08.11 Specifications(Continuation)Interfaces S-350 Aqua S-350 D S-350 Racing CAN(Motorola/Intel)2.0B USB(Full Speed)2.0 2.0 no RS-232C yes System specifications Powe

42、r supply8)V 10 28 Power consumption max.at 12 V W 33 35 52 Temperature range Operation Storage Relative humidity(non-condensing)C C%25 50 40 85 5 80 Protection standard(cable mounted)Sensor head Electronics IP67 IP30 IP67 IP30 IP67 IP50 Dimensions(LxWxH,with connector 9)Sensor head Electronics mm mm

43、 125x70 x45 180 x125x95 125x70 x45 180 x125x95 125x70 x45 145x107x37 Weight Sensor head Electronics grams grams 500 1 100 500 1 250 500 555 Shock g ms Half sine 6 Vibration g Hz 10 10 150 Illumination halogen halogen LED-IR 850 nm Laser class 1 8)S-350 Aqua:from serial number 640-084100 9)Without co

44、nnector:Sensor head =105x70 x45 mm;Electronics S-350 Aqua/S-350=164x125x95 mm,S-350 Racing=125x107x37 mm Please note when using the S-350 Racing Sensor:Invisible radiation from light emitting diodes.Do not observe with optical instruments.Laser class 1M in compliance with DIN EM 60825-1:2001 Technic

45、al Data CS350A_002-581e-08.11 Page 13 4.2 Pin Assignments 4.2.1 S-350 Aqua and S-350 D Fig.2:S-350 electronics,connector view front plate CAN,3 pin Binder,male Pin 1 3 4 Signal CAN high CAN low DGND 413 USB,4 pin Binder,female Pin 1 2 3 4 Signal USB detection D D+DGND Non-contact Optical Sensors Typ

46、e CS350A Page 14 CS350A_002-581e-08.11 RS-232C,4 pin Binder,male Pin 1 2 3 4 Signal TX(sensor PC)RX(PC sensor)DGND DGND 2134 Sensor,19 pin MIL,female Pin A B C D E F G H J K L M N P R S T U V Signal Illumination voltage Illumination voltage A1+8 V B1 GND illumination GND illumination GND illuminatio

47、n OPT_02 Internal use OPT_01 Illumination voltage OPT_05 A2 AGND B2 OPT_04 OPT_03 8 V Power,6 pin MIL,male Pin A B C D E F Signal+UB(10 28 V)+UB(10 28 V)+UB(10 28 V)GND_Ext GND_Ext GND_Ext Technical Data CS350A_002-581e-08.11 Page 15 IN,9 pin D-Sub,male Pin 1 2 3 4 5 6 7 8 9 Signal n.c.n.c Counter I

48、N(TTL Input)+UB out,max.300 mA GND_Ext+UB with internal pull-up resistor(10 k)n.c.Light barrier input(NPN)/brake switch GND_Ext When used in combination with a light barrier and/or a brake switch of a third-party supplier,the internal pull-up(pin 6)may be applied.OUT,9 pin D-Sub,male Pin 1 2 3 4 5 6

49、 7 8 9 Signal Analog 1 Analog 2 Analog 3 AGND Analog 4 Digital 3 Digital 1 Digital 2 DGND ANA IN1/IN2,6 pin Lemo,female Pin 1 2 3 4 5 6 Signal+5 V+12 V Ana_In n.c.+Ana_In AGND Non-contact Optical Sensors Type CS350A Page 16 CS350A_002-581e-08.11 4.2.2 S-350 Racing Fig.3:S-350 Racing electronics,conn

50、ector view front plate Sensor,23 pin,male Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Signal GND Data_IN-01_High_Sensor Data_IN-01_Low_Sensor Data_IN-02_High_Sensor Data_IN-02_Low_Sensor Illumination_Voltage_01 Illumination_Voltage_01 GND_Illumination_01 GND_Illumination_01 Illum